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This can be done automatically if the mini hopper is set up to do this.</li>\r\n</ul>'),(108130,2970,'_content_blocks_22_description','field_6170d8cd9800c'),(108131,2970,'content_blocks_22_images_0_image','4125'),(108132,2970,'_content_blocks_22_images_0_image','field_6170d8e99800e'),(108133,2970,'content_blocks_22_images_0_header',''),(108134,2970,'_content_blocks_22_images_0_header','field_6170d8f49800f'),(108135,2970,'content_blocks_22_images_0_description',''),(108136,2970,'_content_blocks_22_images_0_description','field_6170d90398010'),(108137,2970,'content_blocks_22_images','1'),(108138,2970,'_content_blocks_22_images','field_6170d8df9800d'),(108139,2970,'content_blocks_23_header','Summary'),(108140,2970,'_content_blocks_23_header','field_6170d8ba9800b'),(108141,2970,'content_blocks_23_description','In this chapter, after a brief review of the waterjet cutting process, we looked at the two different style pumps that are used in high pressure waterjet cutting: intensifier and direct drive and covered a few of the advantages of each pump style. The water pressurization process of an intensifier pump was detailed. We went through the different parts of an intensifier pump so that you will have a good idea what a sales person or technician is talking about when they refer to a part in a pump. We also discussed the On-Off valve and how it is used at the cutting head and in the pump. The abrasive feeding system was discussed, as well as the merits of a CNC-controlled abrasive metering system.\r\n\r\n&nbsp;\r\n\r\n[devvn_ihotspot id=\"4348\"]\r\n\r\n[devvn_ihotspot id=\"4350\"]'),(108142,2970,'_content_blocks_23_description','field_6170d8cd9800c'),(108143,2970,'content_blocks_23_images',''),(108144,2970,'_content_blocks_23_images','field_6170d8df9800d'),(108145,4126,'hero_gallery',''),(108146,4126,'_hero_gallery','field_60c23d554e4a3'),(108147,4126,'hero_banner',''),(108148,4126,'_hero_banner','field_6170dbe179470'),(108149,4126,'page_title','Pumps'),(108150,4126,'_page_title','field_6170d88998008'),(108151,4126,'page_description','This chapter will discuss the pressurization of water in more detail, the two main pump designs that are used to do this, parts of the intensifier pump and troubleshooting of leaks in the intensifier pump. Transport and metering of abrasive will also be covered.'),(108152,4126,'_page_description','field_6170d89398009'),(108153,4126,'content_blocks_0_header','High pressure waterjet cutting'),(108154,4126,'_content_blocks_0_header','field_6170d8ba9800b'),(108155,4126,'content_blocks_0_description','Water is pressurized to very high pressures, in excess of 50,000 psi. This pressurization is accomplished with the use of pumps of various designs, discussed next in this chapter.\r\n\r\nThe high pressure water is transported through a series of stainless steel tubes to a cutting head. Depending upon the material being cut, the cutting head can be either a \"pure water cutting head\" or an \"abrasive cutting head.\"\r\n\r\nIn the cutting head, the high pressure water is forced through a small diameter orifice. The diameter of this orifice is anywhere from 0.004\" to 0.020\". This step converts the pressure of the waterjet stream into speed. We go from potential energy to kinetic energy. Coming out of the orifice, the waterjet stream is moving at 2200 mph or faster. Higher pressure results in higher speed. Smaller diameter orifices yield a faster waterjet stream, but also a stream with less kinetic energy since there is not as much water available to accelerate abrasive grains to full speed.\r\n\r\nIn a pure water cutting head, the water immediately exits the cutting head after passing through the orifice. The speed and power of the waterjet stream is enough to cut soft or thin materials like foam, rubber, soft wood, plastics, carpet, food, car headliners, circuit boards and more.\r\n\r\nIn an abrasive cutting head, a very hard abrasive, typically garnet, is fed into the waterjet stream. The abrasive particles are accelerated to near the speed of the waterjet stream. This gives the abrasive particles much power. The abrasive waterjet stream now travels down through an abrasive nozzle, or mixing tube, approximately 3 inches long with an inner diameter of between .030\" and 0.050\". The mixture of water and abrasive exits the abrasive nozzle and will cut hard materials like metals, stone, acrylic, ceramic, composites, phenolics and porcelain.\r\n\r\nA CNC control will move the cutting head in up to 6 axes of motion to cut the targeted work piece.'),(108156,4126,'_content_blocks_0_description','field_6170d8cd9800c'),(108157,4126,'content_blocks_0_images',''),(108158,4126,'_content_blocks_0_images','field_6170d8df9800d'),(108159,4126,'content_blocks_1_header','Types of pumps'),(108160,4126,'_content_blocks_1_header','field_6170d8ba9800b'),(108161,4126,'content_blocks_1_description',''),(108162,4126,'_content_blocks_1_description','field_6170d8cd9800c'),(108163,4126,'content_blocks_1_images',''),(108164,4126,'_content_blocks_1_images','field_6170d8df9800d'),(108165,4126,'content_blocks_2_header','Intensifier'),(108166,4126,'_content_blocks_2_header','field_6170d8ba9800b'),(108167,4126,'content_blocks_2_description','Intensifier pumps are called intensifiers because they use the concept of pressure intensification or amplification to generate the desired water pressure.\r\n\r\nIf you apply pressure to one side of a cylinder and the other side of the cylinder is the same surface area, the pressure on the other side will be the same. If the surface area of the smaller side is half, then the pressure on that side will be doubled. Generally with intensifier pumps there is a 20 times difference between the large surface area (where the oil pressure is applied) and the small surface area (where the water pressure is generated). The following picture shows this concept.\r\n\r\nUltimately, there must be a restriction in the flow of water in order for the pressure to be generated. This restriction is generated by the orifice in the cutting head. Pressure is maintained until the orifice diameter exceeds the limits for water output of the pump.\r\n\r\nFor very small diameter orifices, in order to maintain pressure, the pump only needs to cycle very slowly to maintain pressure. As the orifice gets larger, the pump must work faster to maintain pressure and water flow. If the orifice gets too large, the pump tries to cycle too fast for the design specification. An \"over stroke\" situation is sensed by the control and the pump is stopped with an error message.\r\n\r\nIf there are leaks in the water circuit between the pump and the cutting head, this can also result in a pump \"over stroke\" situation. The leaks effectively rob water available to go to the cutting head. The same as putting in too large of an orifice, the pump runs faster to maintain pressure until it reaches its limit.\r\n\r\nTypically, intensifiers stroke at around 50 - 60 strokes per minute when working at full capacity.'),(108168,4126,'_content_blocks_2_description','field_6170d8cd9800c'),(108169,4126,'content_blocks_2_images_0_image','2971'),(108170,4126,'_content_blocks_2_images_0_image','field_6170d8e99800e'),(108171,4126,'content_blocks_2_images_0_header',''),(108172,4126,'_content_blocks_2_images_0_header','field_6170d8f49800f'),(108173,4126,'content_blocks_2_images_0_description',''),(108174,4126,'_content_blocks_2_images_0_description','field_6170d90398010'),(108175,4126,'content_blocks_2_images','1'),(108176,4126,'_content_blocks_2_images','field_6170d8df9800d'),(108177,4126,'content_blocks_3_header','The pressurization process'),(108178,4126,'_content_blocks_3_header','field_6170d8ba9800b'),(108179,4126,'content_blocks_3_description','<ol class=\"steps\">\r\n 	<li>Oil is forced into the right half of the hydraulic cylinder.</li>\r\n 	<li>The piston-plunger assembly moves to the left. Oil is displaced out of the left half of the hydraulic cylinder and the water in the left high pressure cylinder is pressurized.</li>\r\n 	<li>The plunger moves to the left.</li>\r\n 	<li>Once pressure has begun to build, the high pressure water is forced out of the intensifier through the center of the check valve.</li>\r\n 	<li>While the piston-plunger assembly is moving to the left, it is also allowing fresh water to flow into the right high pressure cylinder through the inlet holes of the check valve.</li>\r\n 	<li>When the plunger-piston assembly has reached the end of its stroke to the left, the right high pressure cylinder is now full of water.</li>\r\n 	<li>The directional control valve receives a signal via a proximity sensor near the piston to reverse the flow of hydraulic oil. Oil is now forced into the left half of the hydraulic cylinder and the piston moves to the right.</li>\r\n 	<li>Oil is displaced out of the right half of the hydraulic cylinder while the water in the right high pressure cylinder is pressurized by the right plunger.</li>\r\n</ol>'),(108180,4126,'_content_blocks_3_description','field_6170d8cd9800c'),(108181,4126,'content_blocks_3_images_0_image','2972'),(108182,4126,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(108183,4126,'content_blocks_3_images_0_header',''),(108184,4126,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(108185,4126,'content_blocks_3_images_0_description',''),(108186,4126,'_content_blocks_3_images_0_description','field_6170d90398010'),(108187,4126,'content_blocks_3_images_1_image','2973'),(108188,4126,'_content_blocks_3_images_1_image','field_6170d8e99800e'),(108189,4126,'content_blocks_3_images_1_header',''),(108190,4126,'_content_blocks_3_images_1_header','field_6170d8f49800f'),(108191,4126,'content_blocks_3_images_1_description',''),(108192,4126,'_content_blocks_3_images_1_description','field_6170d90398010'),(108193,4126,'content_blocks_3_images','2'),(108194,4126,'_content_blocks_3_images','field_6170d8df9800d'),(108195,4126,'content_blocks','24'),(108196,4126,'_content_blocks','field_6170d8ac9800a'),(108197,4126,'menu','11'),(108198,4126,'_menu','field_6170d9e059837'),(108199,4126,'display_left_column','1'),(108200,4126,'_display_left_column','field_613563c4d424b'),(108201,4126,'contact_left_heading',''),(108202,4126,'_contact_left_heading','field_60c249d645c99'),(108203,4126,'contact_left_copy',''),(108204,4126,'_contact_left_copy','field_60c24a0845c9c'),(108205,4126,'display_right_column','1'),(108206,4126,'_display_right_column','field_613563f4d424c'),(108207,4126,'contact_right_heading',''),(108208,4126,'_contact_right_heading','field_60c249e945c9a'),(108209,4126,'contact_right_copy',''),(108210,4126,'_contact_right_copy','field_60c249f845c9b'),(108211,4126,'contact_right_cta',''),(108212,4126,'_contact_right_cta','field_60c24a1945c9d'),(108213,4126,'content_blocks_4_header','Direct Drive'),(108214,4126,'_content_blocks_4_header','field_6170d8ba9800b'),(108215,4126,'content_blocks_4_description','A direct drive pump works like a car’s engine. A motor turns a crankshaft attached to 3 or more offset pistons. As the crankshaft turns, the pistons reciprocate in their respective cylinders, creating pressure in the water. Pressure and flow rate are determined by how fast the motor turns the crankshaft.\r\n\r\nDirect drive pumps cycle much faster than intensifiers, on the order of 1750 revolutions per minute. Direct drive pumps generally are found in lower pressure applications (i.e. 55,000 pounds per square inch and under). Maintenance on the direct drive pump tends to take longer than an intensifier pump. Direct drive pumps can only run more than one cutting head only if all cutting heads are cutting the same part at the same time. With an intensifier pump, you could have cutting heads on multiple machines, cutting different parts, cycling the various cutting heads on and off in any sequence. The intensifier pump will need to only vary its stroke rate accordingly to maintain flow and pressure.'),(108216,4126,'_content_blocks_4_description','field_6170d8cd9800c'),(108217,4126,'content_blocks_4_images_0_image','2976'),(108218,4126,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(108219,4126,'content_blocks_4_images_0_header',''),(108220,4126,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(108221,4126,'content_blocks_4_images_0_description',''),(108222,4126,'_content_blocks_4_images_0_description','field_6170d90398010'),(108223,4126,'content_blocks_4_images_1_image','2977'),(108224,4126,'_content_blocks_4_images_1_image','field_6170d8e99800e'),(108225,4126,'content_blocks_4_images_1_header',''),(108226,4126,'_content_blocks_4_images_1_header','field_6170d8f49800f'),(108227,4126,'content_blocks_4_images_1_description',''),(108228,4126,'_content_blocks_4_images_1_description','field_6170d90398010'),(108229,4126,'content_blocks_4_images','2'),(108230,4126,'_content_blocks_4_images','field_6170d8df9800d'),(108231,4126,'content_blocks_5_header','Generating High Pressure Water: Direct Drive Pumps'),(108232,4126,'_content_blocks_5_header','field_6170d8ba9800b'),(108233,4126,'content_blocks_5_description','<ul class=\"steps\">\r\n 	<li>3 plungers directly coupled to a crank shaft</li>\r\n 	<li>Pressure and flow rate are determined by how fast the motor turns the crankshaft</li>\r\n 	<li>Crank shaft cycles at up to 1750 rpm</li>\r\n 	<li>Minimal pressure spikes (no attenuator needed)</li>\r\n 	<li>Generally found in lower pressure applications</li>\r\n 	<li>Cutting water is always running while the pump is on. The water either goes through the cutting head, or, when not cutting, through the dump valve into the waterjet tank.</li>\r\n</ul>\r\n<h3>Disadvantages</h3>\r\n<ul class=\"steps\">\r\n 	<li>Complex - Many moving parts</li>\r\n 	<li>Time consuming to maintain</li>\r\n 	<li>Able to support additional cutting heads ONLY when the heads are cutting the same part (Pump is always pressurized)</li>\r\n 	<li>Expensive</li>\r\n</ul>\r\n<h3>Advantages</h3>\r\n<ul class=\"steps\">\r\n 	<li>High efficiency</li>\r\n 	<li>Low pressure fluctuations</li>\r\n 	<li>No attenuator</li>\r\n</ul>'),(108234,4126,'_content_blocks_5_description','field_6170d8cd9800c'),(108235,4126,'content_blocks_5_images_0_image','2979'),(108236,4126,'_content_blocks_5_images_0_image','field_6170d8e99800e'),(108237,4126,'content_blocks_5_images_0_header',''),(108238,4126,'_content_blocks_5_images_0_header','field_6170d8f49800f'),(108239,4126,'content_blocks_5_images_0_description',''),(108240,4126,'_content_blocks_5_images_0_description','field_6170d90398010'),(108241,4126,'content_blocks_5_images_1_image','2980'),(108242,4126,'_content_blocks_5_images_1_image','field_6170d8e99800e'),(108243,4126,'content_blocks_5_images_1_header',''),(108244,4126,'_content_blocks_5_images_1_header','field_6170d8f49800f'),(108245,4126,'content_blocks_5_images_1_description',''),(108246,4126,'_content_blocks_5_images_1_description','field_6170d90398010'),(108247,4126,'content_blocks_5_images','2'),(108248,4126,'_content_blocks_5_images','field_6170d8df9800d'),(108249,4126,'content_blocks_6_header','Parts of the intensifier pump'),(108250,4126,'_content_blocks_6_header','field_6170d8ba9800b'),(108251,4126,'content_blocks_6_description',''),(108252,4126,'_content_blocks_6_description','field_6170d8cd9800c'),(108253,4126,'content_blocks_6_images',''),(108254,4126,'_content_blocks_6_images','field_6170d8df9800d'),(108255,4126,'content_blocks_7_header','1. Electric motor and hydraulic pump'),(108256,4126,'_content_blocks_7_header','field_6170d8ba9800b'),(108257,4126,'content_blocks_7_description','The electric motor and hydraulic pump (number 1 in picture above) create the oil pressure needed for the oil side of the intensifier. This assembly is normally in the lower portion of the pump cabinet. The electric motor and pump are rated in HP (or kW for metric). Typical pump sizes are 30 HP, 50 HP, 75 HP, 100 HP and 150 HP As discussed in the previous chapter, each pump will have an associated water output volume (gallons per minute) and pressure (psi).\r\n\r\nAgain it is important to remember that HP is not necessarily an indication of pressure. A 150 HP pump doesn’t necessarily create more pressure than a 50 HP pump. Horsepower is more directly related to water output, since more HP will be needed to create enough power to move the piston/plunger assembly in the intensifier at the required stroke rate.'),(108258,4126,'_content_blocks_7_description','field_6170d8cd9800c'),(108259,4126,'content_blocks_7_images_0_image','2981'),(108260,4126,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(108261,4126,'content_blocks_7_images_0_header',''),(108262,4126,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(108263,4126,'content_blocks_7_images_0_description',''),(108264,4126,'_content_blocks_7_images_0_description','field_6170d90398010'),(108265,4126,'content_blocks_7_images','1'),(108266,4126,'_content_blocks_7_images','field_6170d8df9800d'),(108267,4126,'content_blocks_8_header','2. Directional control valves'),(108268,4126,'_content_blocks_8_header','field_6170d8ba9800b'),(108269,4126,'content_blocks_8_description','The directional control valve (2 in Figures 2 and 3) controls the direction of flow of the hydraulic oil to and from the intensifier.'),(108270,4126,'_content_blocks_8_description','field_6170d8cd9800c'),(108271,4126,'content_blocks_8_images_0_image','2982'),(108272,4126,'_content_blocks_8_images_0_image','field_6170d8e99800e'),(108273,4126,'content_blocks_8_images_0_header',''),(108274,4126,'_content_blocks_8_images_0_header','field_6170d8f49800f'),(108275,4126,'content_blocks_8_images_0_description',''),(108276,4126,'_content_blocks_8_images_0_description','field_6170d90398010'),(108277,4126,'content_blocks_8_images','1'),(108278,4126,'_content_blocks_8_images','field_6170d8df9800d'),(108279,4126,'content_blocks_9_header','3. Intensifier'),(108280,4126,'_content_blocks_9_header','field_6170d8ba9800b'),(108281,4126,'content_blocks_9_description','The intensifier proper (3 in Figures 4 and 2) consists of the hydraulic cylinder (4), high pressure cylinders (7), and check valves (8) and end caps (9). Not visible from the outside are the piston and plunger.'),(108282,4126,'_content_blocks_9_description','field_6170d8cd9800c'),(108283,4126,'content_blocks_9_images_0_image','2984'),(108284,4126,'_content_blocks_9_images_0_image','field_6170d8e99800e'),(108285,4126,'content_blocks_9_images_0_header',''),(108286,4126,'_content_blocks_9_images_0_header','field_6170d8f49800f'),(108287,4126,'content_blocks_9_images_0_description',''),(108288,4126,'_content_blocks_9_images_0_description','field_6170d90398010'),(108289,4126,'content_blocks_9_images','1'),(108290,4126,'_content_blocks_9_images','field_6170d8df9800d'),(108291,4126,'content_blocks_10_header','4. Hydraulic cylinder'),(108292,4126,'_content_blocks_10_header','field_6170d8ba9800b'),(108293,4126,'content_blocks_10_description','The hydraulic cylinder (4 in Figures 2 and 5) houses the piston and is the area where the hydraulic oil does its work. The directional control valves control the flow of oil into and out of each side of the hydraulic cylinder.\r\n\r\nAt each end of the hydraulic cylinder is an end plate that is used to connect the hydraulic cylinder to the high pressure cylinder. The two end plates for the hydraulic cylinder are connected and pulled tightly in place with 4 tie rods and bolts.'),(108294,4126,'_content_blocks_10_description','field_6170d8cd9800c'),(108295,4126,'content_blocks_10_images_0_image','2985'),(108296,4126,'_content_blocks_10_images_0_image','field_6170d8e99800e'),(108297,4126,'content_blocks_10_images_0_header',''),(108298,4126,'_content_blocks_10_images_0_header','field_6170d8f49800f'),(108299,4126,'content_blocks_10_images_0_description',''),(108300,4126,'_content_blocks_10_images_0_description','field_6170d90398010'),(108301,4126,'content_blocks_10_images','1'),(108302,4126,'_content_blocks_10_images','field_6170d8df9800d'),(108303,4126,'content_blocks_11_header','5. Piston'),(108304,4126,'_content_blocks_11_header','field_6170d8ba9800b'),(108305,4126,'content_blocks_11_description','The piston (number 5 in Figures 2 and 6) is the larger diameter cylindrical part located within the hydraulic cylinder (4 in Figures 2 and 5). The piston effectively splits the hydraulic cylinder into a left side and a right side. Oil cannot pass from one side to the other past the piston. It must exit and enter the hydraulic cylinder through the hoses attached to the directional control valve. The hydraulic oil pressure is exerted onto either side of the piston in an alternating fashion so that a back-and-forth movement of the piston and plunger assembly is generated.'),(108306,4126,'_content_blocks_11_description','field_6170d8cd9800c'),(108307,4126,'content_blocks_11_images_0_image','2986'),(108308,4126,'_content_blocks_11_images_0_image','field_6170d8e99800e'),(108309,4126,'content_blocks_11_images_0_header',''),(108310,4126,'_content_blocks_11_images_0_header','field_6170d8f49800f'),(108311,4126,'content_blocks_11_images_0_description','Figure 6 - Piston (5) and plunger (6) assembly'),(108312,4126,'_content_blocks_11_images_0_description','field_6170d90398010'),(108313,4126,'content_blocks_11_images','1'),(108314,4126,'_content_blocks_11_images','field_6170d8df9800d'),(108315,4126,'content_blocks_12_header','6. Plunger'),(108316,4126,'_content_blocks_12_header','field_6170d8ba9800b'),(108317,4126,'content_blocks_12_description','The plungers (6 in Figure 7) are the two smaller diameter shafts that are connected to each side of the piston. The attachment point is inside of the hydraulic cylinder. The other ends of the plungers extend into the left and right high pressure cylinders. Seals are placed around the plunger shaft to keep oil from seeping into the water side of the pump, and vice versa. The plungers are made out of either stainless steel, or, more recently, ceramic. Ceramic is used because of its ability to handle heat and high pressure with little thermal expansion.'),(108318,4126,'_content_blocks_12_description','field_6170d8cd9800c'),(108319,4126,'content_blocks_12_images_0_image','2987'),(108320,4126,'_content_blocks_12_images_0_image','field_6170d8e99800e'),(108321,4126,'content_blocks_12_images_0_header',''),(108322,4126,'_content_blocks_12_images_0_header','field_6170d8f49800f'),(108323,4126,'content_blocks_12_images_0_description','Figure 7 - Ceramic plunger'),(108324,4126,'_content_blocks_12_images_0_description','field_6170d90398010'),(108325,4126,'content_blocks_12_images','1'),(108326,4126,'_content_blocks_12_images','field_6170d8df9800d'),(108327,4126,'content_blocks_13_header','7. High pressure cylinder'),(108328,4126,'_content_blocks_13_header','field_6170d8ba9800b'),(108329,4126,'content_blocks_13_description','The two high pressure cylinders (7 in Figures 8 and 2) are where the water is pressurized. They are usually referred to as \"left hand side\" and \"right hand side.\" The high pressure cylinders are machined out of very thick stainless steel and treated in order to withstand the extreme pressures they are put under on a continual, cyclical basis.'),(108330,4126,'_content_blocks_13_description','field_6170d8cd9800c'),(108331,4126,'content_blocks_13_images_0_image','2984'),(108332,4126,'_content_blocks_13_images_0_image','field_6170d8e99800e'),(108333,4126,'content_blocks_13_images_0_header',''),(108334,4126,'_content_blocks_13_images_0_header','field_6170d8f49800f'),(108335,4126,'content_blocks_13_images_0_description',''),(108336,4126,'_content_blocks_13_images_0_description','field_6170d90398010'),(108337,4126,'content_blocks_13_images','1'),(108338,4126,'_content_blocks_13_images','field_6170d8df9800d'),(108339,4126,'content_blocks_14_header','8. Check valve'),(108340,4126,'_content_blocks_14_header','field_6170d8ba9800b'),(108341,4126,'content_blocks_14_description','There is one check valve (number 8 in Figures 10 and 8) at the end of each high pressure cylinder at the end opposite from the hydraulic cylinder. The check valve allows fresh water to enter the high pressure cylinder and high pressure water to exit the intensifier. The check valve is designed to only let water flow in one direction. Fresh water comes in though channels machined in the sides and exits through one or more holes in the face of the valve. Various seals, poppets and springs are used to maintain this water flow. Over several hundred hours these components will wear, allowing pressurized water to flow out the water inlet path, or allowing pressurized water to seep back into the high pressure cylinder. The symptoms and diagnosis of these various situations will be discussed later in the \"Maintenance\" chapter.'),(108342,4126,'_content_blocks_14_description','field_6170d8cd9800c'),(108343,4126,'content_blocks_14_images_0_image','2988'),(108344,4126,'_content_blocks_14_images_0_image','field_6170d8e99800e'),(108345,4126,'content_blocks_14_images_0_header',''),(108346,4126,'_content_blocks_14_images_0_header','field_6170d8f49800f'),(108347,4126,'content_blocks_14_images_0_description','Figure 9 - Check Valve Body cross-section'),(108348,4126,'_content_blocks_14_images_0_description','field_6170d90398010'),(108349,4126,'content_blocks_14_images_1_image','2989'),(108350,4126,'_content_blocks_14_images_1_image','field_6170d8e99800e'),(108351,4126,'content_blocks_14_images_1_header',''),(108352,4126,'_content_blocks_14_images_1_header','field_6170d8f49800f'),(108353,4126,'content_blocks_14_images_1_description','Figure 10 - Check Valve Body'),(108354,4126,'_content_blocks_14_images_1_description','field_6170d90398010'),(108355,4126,'content_blocks_14_images','3'),(108356,4126,'_content_blocks_14_images','field_6170d8df9800d'),(108357,4126,'content_blocks_14_images_2_image','2991'),(108358,4126,'_content_blocks_14_images_2_image','field_6170d8e99800e'),(108359,4126,'content_blocks_14_images_2_header',''),(108360,4126,'_content_blocks_14_images_2_header','field_6170d8f49800f'),(108361,4126,'content_blocks_14_images_2_description','Figure 11 - View of upper portion of intensifier cabinet'),(108362,4126,'_content_blocks_14_images_2_description','field_6170d90398010'),(108363,4126,'content_blocks_15_header','End Cap'),(108364,4126,'_content_blocks_15_header','field_6170d8ba9800b'),(108365,4126,'content_blocks_15_description','The end cap (number 9 in Figures 11 and 2) is either a cylindrical or square item. The cylindrical version screws onto the output end of the high pressure cylinder. The square type is held in place with tie rods and bolts. The end cap has a hole in the center for the check valve and outlet body. It will also have a connection point for the incoming fresh water. The water flows through holes machined through the cap to line up with inlet holes in the check valve.'),(108366,4126,'_content_blocks_15_description','field_6170d8cd9800c'),(108367,4126,'content_blocks_15_images_0_image','2992'),(108368,4126,'_content_blocks_15_images_0_image','field_6170d8e99800e'),(108369,4126,'content_blocks_15_images_0_header',''),(108370,4126,'_content_blocks_15_images_0_header','field_6170d8f49800f'),(108371,4126,'content_blocks_15_images_0_description',''),(108372,4126,'_content_blocks_15_images_0_description','field_6170d90398010'),(108373,4126,'content_blocks_15_images','1'),(108374,4126,'_content_blocks_15_images','field_6170d8df9800d'),(108375,4126,'content_blocks_16_header','10. High pressure tubing'),(108376,4126,'_content_blocks_16_header','field_6170d8ba9800b'),(108377,4126,'content_blocks_16_description','High pressure 304 or 316 stainless steel tubing (number 10 in Figure 11) is attached to the outlet of each check valve. Common outer diameters are 0.25\", 0.313\", 0.375\" and 0.563\". Inner diameters range from 0.062\" to 0.312\". There is usually a flexible protective covering around the tube.\r\n\r\nThe high pressure tubing from the left hand high pressure cylinder will join together at some point with the high pressure tubing from the right hand cylinder. The high pressure tubing carries the pressurized water to the pressure attenuator. Additional high pressure tubing will channel the high pressure water to the cutting head.\r\n\r\nThe length, number of bends and other obstructions to flow (e.g. hand valves) in the high pressure tubing path must be taken into consideration when designing a high pressure waterjet system. Pressure will drop with each bend in the tubing. Also, as the distance between the pump and the cutting head increases, internal friction of the water as it drags against the inner walls will generate heat resulting in a loss of water pressure. This topic will be discussed in more detail in the Chapter 5 \"Pressure Drop in Tubing.\"'),(108378,4126,'_content_blocks_16_description','field_6170d8cd9800c'),(108379,4126,'content_blocks_16_images_0_image','2994'),(108380,4126,'_content_blocks_16_images_0_image','field_6170d8e99800e'),(108381,4126,'content_blocks_16_images_0_header',''),(108382,4126,'_content_blocks_16_images_0_header','field_6170d8f49800f'),(108383,4126,'content_blocks_16_images_0_description',''),(108384,4126,'_content_blocks_16_images_0_description','field_6170d90398010'),(108385,4126,'content_blocks_16_images','1'),(108386,4126,'_content_blocks_16_images','field_6170d8df9800d'),(108387,4126,'content_blocks_17_header','11. Pressure attenuator'),(108388,4126,'_content_blocks_17_header','field_6170d8ba9800b'),(108389,4126,'content_blocks_17_description','The pressure attenuator (number 11 in Figures 13 and 2) smoothes out variations in pressure after the high pressure water has exited the intensifier. With each reversal of cycle of the intensifier, there is a slight delay in the increase of water pressure in the opposite high pressure cylinder. This delay is due to: 1) reversal of motion where instantaneous velocity at the end of the stroke equals zero, and 2) mechanical delays of reversal. All of these factors can result in a drop in water pressure. Some manufacturers do use proprietary technology to reduce this pressure drop, which we suggest you investigate when selecting a pump. Generally, if a 50 HP pump can sustain a 0.014\" orifice at 60,000 psi continuous operating pressure, the implication is that this hydraulic pressure drop challenge will have been addressed.\r\n\r\nThe pressure attenuator (number 11 in Figures 13 and 2) smoothes out variations in pressure after the high pressure water has exited the intensifier. With each reversal of cycle of the intensifier, there is a slight delay in the increase of water pressure in the opposite high pressure cylinder. This delay is due to: 1) reversal of motion where instantaneous velocity at the end of the stroke equals zero, and 2) mechanical delays of reversal. All of these factors can result in a drop in water pressure. Some manufacturers do use proprietary technology to reduce this pressure drop, which we suggest you investigate when selecting a pump. Generally, if a 50 HP pump can sustain a 0.014\" orifice at 60,000 psi continuous operating pressure, the implication is that this hydraulic pressure drop challenge will have been addressed.\r\n\r\nFigure 14 shows the pressure fluctuations in the high pressure water line prior to the pressure accumulator. This shows a pressure change from high to low of almost 22,000 psi. So, for a 60,000 psi system, the high pressure water would be going from 60,000 psi to 40,000 psi after every stroke of the intensifier.\r\n\r\nIf this pressure fluctuation were not smoothed out by the pressure attenuator, cutting results at the work piece would be undesirable. There would be a significant line in the part with every stroke of the intensifier. Recall that any change in pressure results in a change in speed of the waterjet stream at the cutting head. This change in speed changes the speed at which the abrasive particles are moving and, therefore, the amount of force they will impart on the work piece. Lower pressure leads to less speed of the water which leads to less force of the abrasive which leads to slower cutting, or rougher edge quality.\r\n\r\nFortunately the pressure attenuator smoothes out these pressure spikes so that the water at the cutting head maintains a steady pressure, speed and cutting power.\r\n\r\n&nbsp;'),(108390,4126,'_content_blocks_17_description','field_6170d8cd9800c'),(108391,4126,'content_blocks_17_images_0_image','2995'),(108392,4126,'_content_blocks_17_images_0_image','field_6170d8e99800e'),(108393,4126,'content_blocks_17_images_0_header',''),(108394,4126,'_content_blocks_17_images_0_header','field_6170d8f49800f'),(108395,4126,'content_blocks_17_images_0_description','Figure 13 - Pressure Attenuator'),(108396,4126,'_content_blocks_17_images_0_description','field_6170d90398010'),(108397,4126,'content_blocks_17_images_1_image','2996'),(108398,4126,'_content_blocks_17_images_1_image','field_6170d8e99800e'),(108399,4126,'content_blocks_17_images_1_header',''),(108400,4126,'_content_blocks_17_images_1_header','field_6170d8f49800f'),(108401,4126,'content_blocks_17_images_1_description','Figure 14 - Pressure fluctuation prior to accumulator\r\n\r\nSource: \"Pressure and Flow Rate Fluctuations at High Pressure Intensifier Pumps\", F. Trieb, et.al., 2007 American WJTA Conference and Expo'),(108402,4126,'_content_blocks_17_images_1_description','field_6170d90398010'),(108403,4126,'content_blocks_17_images','2'),(108404,4126,'_content_blocks_17_images','field_6170d8df9800d'),(108405,4126,'content_blocks_18_header','12. Inlet water'),(108406,4126,'_content_blocks_18_header','field_6170d8ba9800b'),(108407,4126,'content_blocks_18_description','Prior to entering the pump cabinet, water may have to be treated to get the water within the waterjet manufacturer’s specifications. Within the pump cabinet, usually in the lower portion, the water will typically go through one or more final filters just prior to entering the intensifier (number 12 in Figures 15 and 2).\r\n\r\nThe inlet water must be able to maintain a specified flow rate and pressure to ensure that the intensifier receives enough water. Incoming water must also meet certain requirements with respect to Total Dissolved Solids (TDS), pH, organic matter, temperature, etc. Poor water quality will result in drastically reduced high pressure component life (i.e. anything the high pressure water comes in contact with). Different pump manufacturers require different inlet water pressures, with some needing as little as 30 psi, and others mandating a water pressure booster pump to maintain 100 psi. Water quality will be discussed in more detail in the chapter 4 \"Water Quality.\"'),(108408,4126,'_content_blocks_18_description','field_6170d8cd9800c'),(108409,4126,'content_blocks_18_images_0_image',''),(108410,4126,'_content_blocks_18_images_0_image','field_6170d8e99800e'),(108411,4126,'content_blocks_18_images_0_header',''),(108412,4126,'_content_blocks_18_images_0_header','field_6170d8f49800f'),(108413,4126,'content_blocks_18_images_0_description','Figure 15 - Inlet water filters'),(108414,4126,'_content_blocks_18_images_0_description','field_6170d90398010'),(108415,4126,'content_blocks_18_images','1'),(108416,4126,'_content_blocks_18_images','field_6170d8df9800d'),(108417,4126,'content_blocks_19_header','13. Controls and PLC'),(108418,4126,'_content_blocks_19_header','field_6170d8ba9800b'),(108419,4126,'content_blocks_19_description','The controls and PLC (not pictured) control the valves in the hydraulic circuit to determine the pressure and flow of the hydraulic oil to and from the intensifier. Various sensor and proximity switches can also be integrated into the controls to monitor the entire pump to verify things like stroke rate, oil temperature and pressure, inlet water pressure and flow rate and more. This capability makes working with and troubleshooting the modern day intensifier much easier.\r\n\r\nThe pneumatic On-Off valve controls the flow of water to the cutting head. The On-Off valve at the cutting is \"normally closed.\" That is, when there is no compressed air supplied to the On-Off valve, a needle fits tightly against a seat to stop any high pressure water from getting to the cutting head. When compressed air is supplied to the On-Off valve (i.e. \"tool on\" command from the control), the needle is forced up from its seating location and the high pressure water can flow through the orifice to the cutting head.\r\n\r\nIn, or near, the high pressure pump cabinet is another On-Off valve that works in tandem with the On-Off valve at the cutting head. The On-Off valve in the pump is typically called the Safety Relief valve. This Safety Relief valve in the pump is \"normally open.\" This valve will stay open when there is no air supplied to it. When the On-Off valve at the cutting head closes (\"tool off\" command by control or no power to the system), the Safety Relief valve in the pump will open, relieving all water pressure from the high pressure tubing. When the \"tool on\" command is issued by the control, the Safety Relief valve closes so that all high pressure water will go to the cutting head. Note, not all manufacturers of new pumps have the Safety Relief valve as standard. We strongly suggest you ask your pump manufacturer if they supply this standard, and when it is activated. Again, some pump manufacturers will only activate the Safety Valve when an E-Stop is pressed; when the pump stops, high pressure lines are still pressurized.\r\n\r\nBoth of these On-Off valves must be in good working order to protect against accidental high pressure water discharge at the cutting head that could severely injure someone working on or near the cutting head or any of the high pressure lines. Periodic replacement of the needle, seat and associated parts is required to maintain these valves.'),(108420,4126,'_content_blocks_19_description','field_6170d8cd9800c'),(108421,4126,'content_blocks_19_images_0_image','2997'),(108422,4126,'_content_blocks_19_images_0_image','field_6170d8e99800e'),(108423,4126,'content_blocks_19_images_0_header',''),(108424,4126,'_content_blocks_19_images_0_header','field_6170d8f49800f'),(108425,4126,'content_blocks_19_images_0_description',''),(108426,4126,'_content_blocks_19_images_0_description','field_6170d90398010'),(108427,4126,'content_blocks_19_images','1'),(108428,4126,'_content_blocks_19_images','field_6170d8df9800d'),(108429,4126,'content_blocks_20_header','Abrasive feeding system'),(108430,4126,'_content_blocks_20_header','field_6170d8ba9800b'),(108431,4126,'content_blocks_20_description',''),(108432,4126,'_content_blocks_20_description','field_6170d8cd9800c'),(108433,4126,'content_blocks_20_images',''),(108434,4126,'_content_blocks_20_images','field_6170d8df9800d'),(108435,4126,'content_blocks_21_header','Pressurized Bulk hopper'),(108436,4126,'_content_blocks_21_header','field_6170d8ba9800b'),(108437,4126,'content_blocks_21_description','Abrasive is transported via tubing and pressure from a large bulk hopper located near the waterjet cutting system to a mini-hopper near the cutting head. Bulk hoppers will normally hold anywhere from several hundred pounds of abrasive to 2200 pounds. If you are cutting with one head and 1.4 pounds per minute of abrasive, then you are consuming about 84 pounds per hour. An 1100 pound hopper would last about 13 hours of operation. This would mean that the machine could run for well over a shift before it needed to be refilled. Most waterjets are provided with approximately 600 pound hoppers, which would equate to about 7 hours of operation. So, at least once during an 8 hour shift the hopper would need to be reloaded. The costs associated with the additional downtime over the course of a year should be evaluated.\r\n\r\n&nbsp;'),(108438,4126,'_content_blocks_21_description','field_6170d8cd9800c'),(108439,4126,'content_blocks_21_images_0_image','4124'),(108440,4126,'_content_blocks_21_images_0_image','field_6170d8e99800e'),(108441,4126,'content_blocks_21_images_0_header',''),(108442,4126,'_content_blocks_21_images_0_header','field_6170d8f49800f'),(108443,4126,'content_blocks_21_images_0_description',''),(108444,4126,'_content_blocks_21_images_0_description','field_6170d90398010'),(108445,4126,'content_blocks_21_images','1'),(108446,4126,'_content_blocks_21_images','field_6170d8df9800d'),(108447,4126,'content_blocks_22_header','Mini Hopper'),(108448,4126,'_content_blocks_22_header','field_6170d8ba9800b'),(108449,4126,'content_blocks_22_description','A mini-hopper is typically mounted near and above the cutting head. Most of these mini-hoppers allow for a gravity feed of abrasive down to the cutting head. Many mini-hoppers control the amount of abrasive that can go down to the cutting head with the use of a slide with different size holes in it. The operator can change the position of the slide to change the amount of abrasive to the cutting head.\r\n\r\nA recent advance in technology is remote CNC-control of the amount of abrasive released from the mini-hopper. Having this capability allows for optimum feeding of abrasive to the cutting head in relation to the water pressure at the pump for the following desirable capabilities:\r\n<ul>\r\n 	<li>Piercing of fragile materials like glass or stone. Typically a lower water pressure will be used with a smaller amount of abrasive</li>\r\n 	<li>Changing abrasive amount for different abrasive nozzle sizes to optimize part cost. This can be done automatically if the mini hopper is set up to do this.</li>\r\n</ul>'),(108450,4126,'_content_blocks_22_description','field_6170d8cd9800c'),(108451,4126,'content_blocks_22_images_0_image','4125'),(108452,4126,'_content_blocks_22_images_0_image','field_6170d8e99800e'),(108453,4126,'content_blocks_22_images_0_header',''),(108454,4126,'_content_blocks_22_images_0_header','field_6170d8f49800f'),(108455,4126,'content_blocks_22_images_0_description',''),(108456,4126,'_content_blocks_22_images_0_description','field_6170d90398010'),(108457,4126,'content_blocks_22_images','1'),(108458,4126,'_content_blocks_22_images','field_6170d8df9800d'),(108459,4126,'content_blocks_23_header','Summary'),(108460,4126,'_content_blocks_23_header','field_6170d8ba9800b'),(108461,4126,'content_blocks_23_description','In this chapter, after a brief review of the waterjet cutting process, we looked at the two different style pumps that are used in high pressure waterjet cutting: intensifier and direct drive and covered a few of the advantages of each pump style. The water pressurization process of an intensifier pump was detailed. We went through the different parts of an intensifier pump so that you will have a good idea what a sales person or technician is talking about when they refer to a part in a pump. We also discussed the On-Off valve and how it is used at the cutting head and in the pump. 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chapter will discuss water quality requirements for high pressure waterjet cutting and why it is crucial to maintain proper water quality.\r\n\r\nNote: See \"Recommendation for water treatment\" at the end of this chapter for a potential solution to everything you are about to read in this chapter about water treatment.'),(108799,4144,'_page_description','field_6170d89398009'),(108800,4144,'content_blocks','11'),(108801,4144,'_content_blocks','field_6170d8ac9800a'),(108802,4144,'menu','37'),(108803,4144,'_menu','field_6170d9e059837'),(108804,4144,'display_left_column','1'),(108805,4144,'_display_left_column','field_613563c4d424b'),(108806,4144,'contact_left_heading',''),(108807,4144,'_contact_left_heading','field_60c249d645c99'),(108808,4144,'contact_left_copy',''),(108809,4144,'_contact_left_copy','field_60c24a0845c9c'),(108810,4144,'display_right_column','1'),(108811,4144,'_display_right_column','field_613563f4d424c'),(108812,4144,'contact_right_heading',''),(108813,4144,'_contact_right_heading','field_60c249e945c9a'),(108814,4144,'contact_right_copy',''),(108815,4144,'_contact_right_copy','field_60c249f845c9b'),(108816,4144,'contact_right_cta',''),(108817,4144,'_contact_right_cta','field_60c24a1945c9d'),(108818,4145,'hero_gallery',''),(108819,4145,'_hero_gallery','field_60c23d554e4a3'),(108820,4145,'hero_banner',''),(108821,4145,'_hero_banner','field_6170dbe179470'),(108822,4145,'page_title',''),(108823,4145,'_page_title','field_6170d88998008'),(108824,4145,'page_description',''),(108825,4145,'_page_description','field_6170d89398009'),(108826,4145,'content_blocks',''),(108827,4145,'_content_blocks','field_6170d8ac9800a'),(108828,4145,'menu','41'),(108829,4145,'_menu','field_6170d9e059837'),(108830,4145,'display_left_column','1'),(108831,4145,'_display_left_column','field_613563c4d424b'),(108832,4145,'contact_left_heading',''),(108833,4145,'_contact_left_heading','field_60c249d645c99'),(108834,4145,'contact_left_copy',''),(108835,4145,'_contact_left_copy','field_60c24a0845c9c'),(108836,4145,'display_right_column','1'),(108837,4145,'_display_right_column','field_613563f4d424c'),(108838,4145,'contact_right_heading',''),(108839,4145,'_contact_right_heading','field_60c249e945c9a'),(108840,4145,'contact_right_copy',''),(108841,4145,'_contact_right_copy','field_60c249f845c9b'),(108842,4145,'contact_right_cta',''),(108843,4145,'_contact_right_cta','field_60c24a1945c9d'),(108844,4144,'_wpml_media_featured','0'),(108845,4144,'_wpml_media_duplicate','0'),(108846,4144,'_yoast_wpseo_estimated-reading-time-minutes',''),(108847,4144,'content_blocks_0_header','Water Specifications'),(108848,4144,'_content_blocks_0_header','field_6170d8ba9800b'),(108849,4144,'content_blocks_0_description','Every manufacturer has specific requirements for water quality. Check with the manufacturer to get the specifications for your particular machine.\r\n\r\nThe water supplied to the intensifier is critical to waterjet cutting due to its direct influence on the service life of the equipment components such as check valves, seals and orifices. A high concentration of Total Dissolved Solids (TDS) causes accelerated wear of any components that come in contact with the high pressure water because of the increased abrasiveness of the water from the TDS.\r\n\r\nAs part of the installation planning, a water quality analysis should be performed by a commercial company that specializes in water conditioning equipment. The minimum information that should be supplied by this analysis is TDS, silica content and pH value. Companies like Culligan can perform these tests, or you can search \"water quality testing\" on the internet.\r\n\r\nInlet water should be treated for either the removal of hardness of the reduction of TDS. Water softening is an ion exchange process that removes scale forming minerals such as calcium. TDS reduction can be accomplished with either deionization (DI) or reverse osmosis equipment. Generally, DI or RO provides better component life than water softening.\r\n\r\nA water purification supplier should be consulted to supply the most suitable equipment for special conditions. It might be a good idea to ask any company that you are considering using if they have supplied systems for any other high pressure waterjet cutting systems and check their references.\r\n\r\nThe best treatment process for a specific application is a function of the original water quality and the desired service life of the affected components. Sixty to 70 ppm of TDS is optimum. Any water treatment producing TDS content of less than 0.5 part per million (ppm) should be avoided since the aggressiveness of such purified water will damage pump components.'),(108850,4144,'_content_blocks_0_description','field_6170d8cd9800c'),(108851,4144,'content_blocks_0_images',''),(108852,4144,'_content_blocks_0_images','field_6170d8df9800d'),(108853,4144,'content_blocks_1_header','Water Treatment Guidelines'),(108854,4144,'_content_blocks_1_header','field_6170d8ba9800b'),(108855,4144,'content_blocks_1_description','<table class=\"table table-bordered table-hover table-striped table-responsive\">\r\n<thead>\r\n<tr>\r\n<th>Criteria</th>\r\n<th>Values</th>\r\n<th>Recommended Treatment</th>\r\n</tr>\r\n</thead>\r\n<tbody>\r\n<tr>\r\n<td>Total Dissolved Solids (TDS)</td>\r\n<td>Low TDS (&lt;100 ppm)\r\nModerate TDS (100 - 200 ppm)\r\nHigh TDS (&gt;200 ppm)</td>\r\n<td>Good water, requires only softening\r\nCan be treated by softening, DI or RO\r\nPoor water, should be treated with RO or DI</td>\r\n</tr>\r\n<tr>\r\n<td>Silica Content</td>\r\n<td>High content (&gt;15 ppm)</td>\r\n<td>Dual Bed Strong Base DI</td>\r\n</tr>\r\n<tr>\r\n<td>pH Value</td>\r\n<td>Treated water must have a value of 6 - 8</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(108856,4144,'_content_blocks_1_description','field_6170d8cd9800c'),(108857,4144,'content_blocks_1_images',''),(108858,4144,'_content_blocks_1_images','field_6170d8df9800d'),(108859,4144,'content_blocks_2_header','Suspended Solids'),(108860,4144,'_content_blocks_2_header','field_6170d8ba9800b'),(108861,4144,'content_blocks_2_description','In addition to the treatment described above, the water must be filtered for the removal of suspended solids. Different manufacturers supply differently sized final filters for this purpose, typically down to 0.45 nominal. See \"Recommendation for water treatment\" at the end of this chapter for an alternative to this.'),(108862,4144,'_content_blocks_2_description','field_6170d8cd9800c'),(108863,4144,'content_blocks_2_images',''),(108864,4144,'_content_blocks_2_images','field_6170d8df9800d'),(108865,4144,'content_blocks_3_header','Water Supply'),(108866,4144,'_content_blocks_3_header','field_6170d8ba9800b'),(108867,4144,'content_blocks_3_description','The initial water supply should be at least 5 gallons per minute at 40 pounds per square inch. The water may be boosted by a small pump to the 80 psi required by most intensifiers. Some intensifiers do not require pressure boosters, requiring only 30 psi for the incoming water. This removes a potential failure point from the system.'),(108868,4144,'_content_blocks_3_description','field_6170d8cd9800c'),(108869,4144,'content_blocks_3_images',''),(108870,4144,'_content_blocks_3_images','field_6170d8df9800d'),(108871,4144,'content_blocks_4_header','Hydraulic Oil Cooling'),(108872,4144,'_content_blocks_4_header','field_6170d8ba9800b'),(108873,4144,'content_blocks_4_description','Intensifier pumps have hydraulic oil that must be cooled. Typically there are three options:\r\n<ol>\r\n 	<li>Water-Cooled through a heat exchanger</li>\r\n 	<li>Air-Over-Oil Cooler</li>\r\n 	<li>Closed-Loop Chiller</li>\r\n</ol>'),(108874,4144,'_content_blocks_4_description','field_6170d8cd9800c'),(108875,4144,'content_blocks_4_images',''),(108876,4144,'_content_blocks_4_images','field_6170d8df9800d'),(108877,4144,'content_blocks_5_header','1. Heat exchanger - For water cooled pumps'),(108878,4144,'_content_blocks_5_header','field_6170d8ba9800b'),(108879,4144,'content_blocks_5_description','A heat exchanger is primarily used for cooling the hydraulic fluid of the intensifier pump. Typically the hydraulic oil temperature must be kept below 120° F (49° C). The heat exchanger will require a consistent water flow of 0 to 8 gpm (0 to 30 liters per minute) at an inlet temperature not exceeding 70° F in order to keep the hydraulic fluid at the proper temperature. Actual volume of water will depend on the pump selected. As many pumps are thermostatically controlled, when the pump is cool, it may be that no water is required.\r\n\r\nThis cooling water must go to drain. The cost of this water must be balanced against the costs of the other two cooling options (air-over-oil and chiller), which would not have any water going down the drain.\r\n\r\nPublic utility water is usually acceptable for cooling purposes. In situations where the water contains heavy mineral deposits, the exchanger tubes may eventually become restricted by particle buildup. If this is a chronic problem, pre-filtration and/or water softening may be necessary.\r\n\r\nDepending upon plant setup, ambient temperature can also be a factor in cooling the hydraulic fluid. Additional cooling may be required if the intensifier and/or heat exchanger is confined to a small, high-temperature space.'),(108880,4144,'_content_blocks_5_description','field_6170d8cd9800c'),(108881,4144,'content_blocks_5_images_0_image','4128'),(108882,4144,'_content_blocks_5_images_0_image','field_6170d8e99800e'),(108883,4144,'content_blocks_5_images_0_header',''),(108884,4144,'_content_blocks_5_images_0_header','field_6170d8f49800f'),(108885,4144,'content_blocks_5_images_0_description','Figure 1 - View of heat exchanger'),(108886,4144,'_content_blocks_5_images_0_description','field_6170d90398010'),(108887,4144,'content_blocks_5_images','1'),(108888,4144,'_content_blocks_5_images','field_6170d8df9800d'),(108889,4144,'content_blocks_6_header','2. Air-Over-Oil Cooler'),(108890,4144,'_content_blocks_6_header','field_6170d8ba9800b'),(108891,4144,'content_blocks_6_description','Some pumps will use an oil-air cooler to remove heat from the hydraulic oil, so no heat exchanger is required. In the summer, the unit can be vented outside the building to remove the heat from the building. In the winter it can be vented inside the building to help out with heating the building.'),(108892,4144,'_content_blocks_6_description','field_6170d8cd9800c'),(108893,4144,'content_blocks_6_images_0_image','4129'),(108894,4144,'_content_blocks_6_images_0_image','field_6170d8e99800e'),(108895,4144,'content_blocks_6_images_0_header',''),(108896,4144,'_content_blocks_6_images_0_header','field_6170d8f49800f'),(108897,4144,'content_blocks_6_images_0_description',''),(108898,4144,'_content_blocks_6_images_0_description','field_6170d90398010'),(108899,4144,'content_blocks_6_images','1'),(108900,4144,'_content_blocks_6_images','field_6170d8df9800d'),(108901,4144,'content_blocks_7_header','3. Chiller'),(108902,4144,'_content_blocks_7_header','field_6170d8ba9800b'),(108903,4144,'content_blocks_7_description','A chiller can be used to re-circulate the cooling water that is used by the intensifier\'s heat exchanger. It cools the water and then sends it through the heat exchanger again, creating a closed loop. A chiller is most effective in worth considering in a few situations in particular:\r\n<ul>\r\n 	<li>Warmer climates where the efficiency of the heat exchanger may be reduce</li>\r\n 	<li>Facilities that cannot send any water to a drain</li>\r\n 	<li>Parts of the country where there is a water shortage, or if the cost of water is high, because a 50 HP pump can use up to 5 gpm for cooling the hydraulics</li>\r\n</ul>\r\nThe chiller will only reuse the cooling water; you will still be putting approximately 1 gpm with a 50 hp pump of fresh water through the cutting head, which will not be reused with the chiller.\r\n\r\nIncoming water for the intensifier should also be maintained at 70° F (21° C) or cooler for best high pressure seal life. If this temperature cannot be maintained, then the chiller can also be used for this water.'),(108904,4144,'_content_blocks_7_description','field_6170d8cd9800c'),(108905,4144,'content_blocks_7_images_0_image','4130'),(108906,4144,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(108907,4144,'content_blocks_7_images_0_header',''),(108908,4144,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(108909,4144,'content_blocks_7_images_0_description',''),(108910,4144,'_content_blocks_7_images_0_description','field_6170d90398010'),(108911,4144,'content_blocks_7_images','1'),(108912,4144,'_content_blocks_7_images','field_6170d8df9800d'),(108913,4144,'content_blocks_8_header','Filtering of Drain Water'),(108914,4144,'_content_blocks_8_header','field_6170d8ba9800b'),(108915,4144,'content_blocks_8_description','If you have water from the waterjet tank going to drain, you will have suspended solids in this water (abrasive and small amounts of kerf material). To avoid the potential of clogging up sewer lines, this water should run through some sort of filter or weir tank to get as much suspended solids as possible out of the drain water. The filter could be as simple as a sock filter. Sock filters are available in various micron sizes. Something like a paper bed filter can have a roll of filter media that is continually advanced as the drain water passes through it.'),(108916,4144,'_content_blocks_8_description','field_6170d8cd9800c'),(108917,4144,'content_blocks_8_images_0_image','4131'),(108918,4144,'_content_blocks_8_images_0_image','field_6170d8e99800e'),(108919,4144,'content_blocks_8_images_0_header',''),(108920,4144,'_content_blocks_8_images_0_header','field_6170d8f49800f'),(108921,4144,'content_blocks_8_images_0_description',''),(108922,4144,'_content_blocks_8_images_0_description','field_6170d90398010'),(108923,4144,'content_blocks_8_images','1'),(108924,4144,'_content_blocks_8_images','field_6170d8df9800d'),(108925,4144,'content_blocks_9_header','Water circuit options'),(108926,4144,'_content_blocks_9_header','field_6170d8ba9800b'),(108927,4144,'content_blocks_9_description','Following are 4 different scenarios for the water flow through a waterjet cutting system.'),(108928,4144,'_content_blocks_9_description','field_6170d8cd9800c'),(108929,4144,'content_blocks_9_images_0_image','4132'),(108930,4144,'_content_blocks_9_images_0_image','field_6170d8e99800e'),(108931,4144,'content_blocks_9_images_0_header','Option 1'),(108932,4144,'_content_blocks_9_images_0_header','field_6170d8f49800f'),(108933,4144,'content_blocks_9_images_0_description','Heat exchanger in pump, all water runs to a drain.\r\n\r\n'),(108934,4144,'_content_blocks_9_images_0_description','field_6170d90398010'),(108935,4144,'content_blocks_9_images_1_image','4133'),(108936,4144,'_content_blocks_9_images_1_image','field_6170d8e99800e'),(108937,4144,'content_blocks_9_images_1_header','Option 2'),(108938,4144,'_content_blocks_9_images_1_header','field_6170d8f49800f'),(108939,4144,'content_blocks_9_images_1_description','Air-Over-Oil cooler'),(108940,4144,'_content_blocks_9_images_1_description','field_6170d90398010'),(108941,4144,'content_blocks_9_images_2_image',''),(108942,4144,'_content_blocks_9_images_2_image','field_6170d8e99800e'),(108943,4144,'content_blocks_9_images_2_header','Option 3'),(108944,4144,'_content_blocks_9_images_2_header','field_6170d8f49800f'),(108945,4144,'content_blocks_9_images_2_description','Chiller and heat exchanger. Water for heat exchanger re-circulates; used water from cutting runs to drain.'),(108946,4144,'_content_blocks_9_images_2_description','field_6170d90398010'),(108947,4144,'content_blocks_9_images_3_image','4134'),(108948,4144,'_content_blocks_9_images_3_image','field_6170d8e99800e'),(108949,4144,'content_blocks_9_images_3_header','Option 4'),(108950,4144,'_content_blocks_9_images_3_header','field_6170d8f49800f'),(108951,4144,'content_blocks_9_images_3_description','Heat exchanger, chiller and WRS-3000 water recycling unit. No water to drain. Only water required is make-up water to replace evaporation and spillage.'),(108952,4144,'_content_blocks_9_images_3_description','field_6170d90398010'),(108953,4144,'content_blocks_9_images','4'),(108954,4144,'_content_blocks_9_images','field_6170d8df9800d'),(108955,4144,'content_blocks_10_header','Recommendation for Water Treatment'),(108956,4144,'_content_blocks_10_header','field_6170d8ba9800b'),(108957,4144,'content_blocks_10_description','WARDJet has found that the use of a good quality water softener in conjunction with a 0.2 absolute final filter to be successful for treatment of water for the intensifier. This setup can be used as long as the water from the cutting tank is not being recycled for use through the intensifier. In the worst case, if seal life does not seem to be living up to expectations, then a DI or RO system can be installed.'),(108958,4144,'_content_blocks_10_description','field_6170d8cd9800c'),(108959,4144,'content_blocks_10_images',''),(108960,4144,'_content_blocks_10_images','field_6170d8df9800d'),(108961,4146,'hero_gallery',''),(108962,4146,'_hero_gallery','field_60c23d554e4a3'),(108963,4146,'hero_banner',''),(108964,4146,'_hero_banner','field_6170dbe179470'),(108965,4146,'page_title','Overview'),(108966,4146,'_page_title','field_6170d88998008'),(108967,4146,'page_description','This chapter will discuss water quality requirements for high pressure waterjet cutting and why it is crucial to maintain proper water quality.\r\n\r\nNote: See \"Recommendation for water treatment\" at the end of this chapter for a potential solution to everything you are about to read in this chapter about water treatment.'),(108968,4146,'_page_description','field_6170d89398009'),(108969,4146,'content_blocks','11'),(108970,4146,'_content_blocks','field_6170d8ac9800a'),(108971,4146,'menu','41'),(108972,4146,'_menu','field_6170d9e059837'),(108973,4146,'display_left_column','1'),(108974,4146,'_display_left_column','field_613563c4d424b'),(108975,4146,'contact_left_heading',''),(108976,4146,'_contact_left_heading','field_60c249d645c99'),(108977,4146,'contact_left_copy',''),(108978,4146,'_contact_left_copy','field_60c24a0845c9c'),(108979,4146,'display_right_column','1'),(108980,4146,'_display_right_column','field_613563f4d424c'),(108981,4146,'contact_right_heading',''),(108982,4146,'_contact_right_heading','field_60c249e945c9a'),(108983,4146,'contact_right_copy',''),(108984,4146,'_contact_right_copy','field_60c249f845c9b'),(108985,4146,'contact_right_cta',''),(108986,4146,'_contact_right_cta','field_60c24a1945c9d'),(108987,4146,'content_blocks_0_header','Water Specifications'),(108988,4146,'_content_blocks_0_header','field_6170d8ba9800b'),(108989,4146,'content_blocks_0_description','Every manufacturer has specific requirements for water quality. Check with the manufacturer to get the specifications for your particular machine.\r\n\r\nThe water supplied to the intensifier is critical to waterjet cutting due to its direct influence on the service life of the equipment components such as check valves, seals and orifices. A high concentration of Total Dissolved Solids (TDS) causes accelerated wear of any components that come in contact with the high pressure water because of the increased abrasiveness of the water from the TDS.\r\n\r\nAs part of the installation planning, a water quality analysis should be performed by a commercial company that specializes in water conditioning equipment. The minimum information that should be supplied by this analysis is TDS, silica content and pH value. Companies like Culligan can perform these tests, or you can search \"water quality testing\" on the internet.\r\n\r\nInlet water should be treated for either the removal of hardness of the reduction of TDS. Water softening is an ion exchange process that removes scale forming minerals such as calcium. TDS reduction can be accomplished with either deionization (DI) or reverse osmosis equipment. Generally, DI or RO provides better component life than water softening.\r\n\r\nA water purification supplier should be consulted to supply the most suitable equipment for special conditions. It might be a good idea to ask any company that you are considering using if they have supplied systems for any other high pressure waterjet cutting systems and check their references.\r\n\r\nThe best treatment process for a specific application is a function of the original water quality and the desired service life of the affected components. Sixty to 70 ppm of TDS is optimum. Any water treatment producing TDS content of less than 0.5 part per million (ppm) should be avoided since the aggressiveness of such purified water will damage pump components.'),(108990,4146,'_content_blocks_0_description','field_6170d8cd9800c'),(108991,4146,'content_blocks_0_images',''),(108992,4146,'_content_blocks_0_images','field_6170d8df9800d'),(108993,4146,'content_blocks_1_header','Water Treatment Guidelines'),(108994,4146,'_content_blocks_1_header','field_6170d8ba9800b'),(108995,4146,'content_blocks_1_description','<table class=\"table table-bordered table-hover table-striped table-responsive\">\r\n<thead>\r\n<tr>\r\n<th>Criteria</th>\r\n<th>Values</th>\r\n<th>Recommended Treatment</th>\r\n</tr>\r\n</thead>\r\n<tbody>\r\n<tr>\r\n<td>Total Dissolved Solids (TDS)</td>\r\n<td>Low TDS (&lt;100 ppm)\r\nModerate TDS (100 - 200 ppm)\r\nHigh TDS (&gt;200 ppm)</td>\r\n<td>Good water, requires only softening\r\nCan be treated by softening, DI or RO\r\nPoor water, should be treated with RO or DI</td>\r\n</tr>\r\n<tr>\r\n<td>Silica Content</td>\r\n<td>High content (&gt;15 ppm)</td>\r\n<td>Dual Bed Strong Base DI</td>\r\n</tr>\r\n<tr>\r\n<td>pH Value</td>\r\n<td>Treated water must have a value of 6 - 8</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(108996,4146,'_content_blocks_1_description','field_6170d8cd9800c'),(108997,4146,'content_blocks_1_images',''),(108998,4146,'_content_blocks_1_images','field_6170d8df9800d'),(108999,4146,'content_blocks_2_header','Suspended Solids'),(109000,4146,'_content_blocks_2_header','field_6170d8ba9800b'),(109001,4146,'content_blocks_2_description','In addition to the treatment described above, the water must be filtered for the removal of suspended solids. Different manufacturers supply differently sized final filters for this purpose, typically down to 0.45 nominal. See \"Recommendation for water treatment\" at the end of this chapter for an alternative to this.'),(109002,4146,'_content_blocks_2_description','field_6170d8cd9800c'),(109003,4146,'content_blocks_2_images',''),(109004,4146,'_content_blocks_2_images','field_6170d8df9800d'),(109005,4146,'content_blocks_3_header','Water Supply'),(109006,4146,'_content_blocks_3_header','field_6170d8ba9800b'),(109007,4146,'content_blocks_3_description','The initial water supply should be at least 5 gallons per minute at 40 pounds per square inch. The water may be boosted by a small pump to the 80 psi required by most intensifiers. Some intensifiers do not require pressure boosters, requiring only 30 psi for the incoming water. This removes a potential failure point from the system.'),(109008,4146,'_content_blocks_3_description','field_6170d8cd9800c'),(109009,4146,'content_blocks_3_images',''),(109010,4146,'_content_blocks_3_images','field_6170d8df9800d'),(109011,4146,'content_blocks_4_header','Hydraulic Oil Cooling'),(109012,4146,'_content_blocks_4_header','field_6170d8ba9800b'),(109013,4146,'content_blocks_4_description','Intensifier pumps have hydraulic oil that must be cooled. Typically there are three options:\r\n<ol>\r\n 	<li>Water-Cooled through a heat exchanger</li>\r\n 	<li>Air-Over-Oil Cooler</li>\r\n 	<li>Closed-Loop Chiller</li>\r\n</ol>'),(109014,4146,'_content_blocks_4_description','field_6170d8cd9800c'),(109015,4146,'content_blocks_4_images',''),(109016,4146,'_content_blocks_4_images','field_6170d8df9800d'),(109017,4146,'content_blocks_5_header','1. Heat exchanger - For water cooled pumps'),(109018,4146,'_content_blocks_5_header','field_6170d8ba9800b'),(109019,4146,'content_blocks_5_description','A heat exchanger is primarily used for cooling the hydraulic fluid of the intensifier pump. Typically the hydraulic oil temperature must be kept below 120° F (49° C). The heat exchanger will require a consistent water flow of 0 to 8 gpm (0 to 30 liters per minute) at an inlet temperature not exceeding 70° F in order to keep the hydraulic fluid at the proper temperature. Actual volume of water will depend on the pump selected. As many pumps are thermostatically controlled, when the pump is cool, it may be that no water is required.\r\n\r\nThis cooling water must go to drain. The cost of this water must be balanced against the costs of the other two cooling options (air-over-oil and chiller), which would not have any water going down the drain.\r\n\r\nPublic utility water is usually acceptable for cooling purposes. In situations where the water contains heavy mineral deposits, the exchanger tubes may eventually become restricted by particle buildup. If this is a chronic problem, pre-filtration and/or water softening may be necessary.\r\n\r\nDepending upon plant setup, ambient temperature can also be a factor in cooling the hydraulic fluid. Additional cooling may be required if the intensifier and/or heat exchanger is confined to a small, high-temperature space.'),(109020,4146,'_content_blocks_5_description','field_6170d8cd9800c'),(109021,4146,'content_blocks_5_images_0_image','4128'),(109022,4146,'_content_blocks_5_images_0_image','field_6170d8e99800e'),(109023,4146,'content_blocks_5_images_0_header',''),(109024,4146,'_content_blocks_5_images_0_header','field_6170d8f49800f'),(109025,4146,'content_blocks_5_images_0_description','Figure 1 - View of heat exchanger'),(109026,4146,'_content_blocks_5_images_0_description','field_6170d90398010'),(109027,4146,'content_blocks_5_images','1'),(109028,4146,'_content_blocks_5_images','field_6170d8df9800d'),(109029,4146,'content_blocks_6_header','2. Air-Over-Oil Cooler'),(109030,4146,'_content_blocks_6_header','field_6170d8ba9800b'),(109031,4146,'content_blocks_6_description','Some pumps will use an oil-air cooler to remove heat from the hydraulic oil, so no heat exchanger is required. In the summer, the unit can be vented outside the building to remove the heat from the building. In the winter it can be vented inside the building to help out with heating the building.'),(109032,4146,'_content_blocks_6_description','field_6170d8cd9800c'),(109033,4146,'content_blocks_6_images_0_image','4129'),(109034,4146,'_content_blocks_6_images_0_image','field_6170d8e99800e'),(109035,4146,'content_blocks_6_images_0_header',''),(109036,4146,'_content_blocks_6_images_0_header','field_6170d8f49800f'),(109037,4146,'content_blocks_6_images_0_description',''),(109038,4146,'_content_blocks_6_images_0_description','field_6170d90398010'),(109039,4146,'content_blocks_6_images','1'),(109040,4146,'_content_blocks_6_images','field_6170d8df9800d'),(109041,4146,'content_blocks_7_header','3. Chiller'),(109042,4146,'_content_blocks_7_header','field_6170d8ba9800b'),(109043,4146,'content_blocks_7_description','A chiller can be used to re-circulate the cooling water that is used by the intensifier\'s heat exchanger. It cools the water and then sends it through the heat exchanger again, creating a closed loop. A chiller is most effective in worth considering in a few situations in particular:\r\n<ul>\r\n 	<li>Warmer climates where the efficiency of the heat exchanger may be reduce</li>\r\n 	<li>Facilities that cannot send any water to a drain</li>\r\n 	<li>Parts of the country where there is a water shortage, or if the cost of water is high, because a 50 HP pump can use up to 5 gpm for cooling the hydraulics</li>\r\n</ul>\r\nThe chiller will only reuse the cooling water; you will still be putting approximately 1 gpm with a 50 hp pump of fresh water through the cutting head, which will not be reused with the chiller.\r\n\r\nIncoming water for the intensifier should also be maintained at 70° F (21° C) or cooler for best high pressure seal life. If this temperature cannot be maintained, then the chiller can also be used for this water.'),(109044,4146,'_content_blocks_7_description','field_6170d8cd9800c'),(109045,4146,'content_blocks_7_images_0_image','4130'),(109046,4146,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(109047,4146,'content_blocks_7_images_0_header',''),(109048,4146,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(109049,4146,'content_blocks_7_images_0_description',''),(109050,4146,'_content_blocks_7_images_0_description','field_6170d90398010'),(109051,4146,'content_blocks_7_images','1'),(109052,4146,'_content_blocks_7_images','field_6170d8df9800d'),(109053,4146,'content_blocks_8_header','Filtering of Drain Water'),(109054,4146,'_content_blocks_8_header','field_6170d8ba9800b'),(109055,4146,'content_blocks_8_description','If you have water from the waterjet tank going to drain, you will have suspended solids in this water (abrasive and small amounts of kerf material). To avoid the potential of clogging up sewer lines, this water should run through some sort of filter or weir tank to get as much suspended solids as possible out of the drain water. The filter could be as simple as a sock filter. Sock filters are available in various micron sizes. Something like a paper bed filter can have a roll of filter media that is continually advanced as the drain water passes through it.'),(109056,4146,'_content_blocks_8_description','field_6170d8cd9800c'),(109057,4146,'content_blocks_8_images_0_image','4131'),(109058,4146,'_content_blocks_8_images_0_image','field_6170d8e99800e'),(109059,4146,'content_blocks_8_images_0_header',''),(109060,4146,'_content_blocks_8_images_0_header','field_6170d8f49800f'),(109061,4146,'content_blocks_8_images_0_description',''),(109062,4146,'_content_blocks_8_images_0_description','field_6170d90398010'),(109063,4146,'content_blocks_8_images','1'),(109064,4146,'_content_blocks_8_images','field_6170d8df9800d'),(109065,4146,'content_blocks_9_header','Water circuit options'),(109066,4146,'_content_blocks_9_header','field_6170d8ba9800b'),(109067,4146,'content_blocks_9_description','Following are 4 different scenarios for the water flow through a waterjet cutting system.'),(109068,4146,'_content_blocks_9_description','field_6170d8cd9800c'),(109069,4146,'content_blocks_9_images_0_image','4132'),(109070,4146,'_content_blocks_9_images_0_image','field_6170d8e99800e'),(109071,4146,'content_blocks_9_images_0_header','Option 1'),(109072,4146,'_content_blocks_9_images_0_header','field_6170d8f49800f'),(109073,4146,'content_blocks_9_images_0_description','Heat exchanger in pump, all water runs to a drain.\r\n\r\n'),(109074,4146,'_content_blocks_9_images_0_description','field_6170d90398010'),(109075,4146,'content_blocks_9_images_1_image','4133'),(109076,4146,'_content_blocks_9_images_1_image','field_6170d8e99800e'),(109077,4146,'content_blocks_9_images_1_header','Option 2'),(109078,4146,'_content_blocks_9_images_1_header','field_6170d8f49800f'),(109079,4146,'content_blocks_9_images_1_description','Air-Over-Oil cooler'),(109080,4146,'_content_blocks_9_images_1_description','field_6170d90398010'),(109081,4146,'content_blocks_9_images_2_image',''),(109082,4146,'_content_blocks_9_images_2_image','field_6170d8e99800e'),(109083,4146,'content_blocks_9_images_2_header','Option 3'),(109084,4146,'_content_blocks_9_images_2_header','field_6170d8f49800f'),(109085,4146,'content_blocks_9_images_2_description','Chiller and heat exchanger. Water for heat exchanger re-circulates; used water from cutting runs to drain.'),(109086,4146,'_content_blocks_9_images_2_description','field_6170d90398010'),(109087,4146,'content_blocks_9_images_3_image','4134'),(109088,4146,'_content_blocks_9_images_3_image','field_6170d8e99800e'),(109089,4146,'content_blocks_9_images_3_header','Option 4'),(109090,4146,'_content_blocks_9_images_3_header','field_6170d8f49800f'),(109091,4146,'content_blocks_9_images_3_description','Heat exchanger, chiller and WRS-3000 water recycling unit. No water to drain. Only water required is make-up water to replace evaporation and spillage.'),(109092,4146,'_content_blocks_9_images_3_description','field_6170d90398010'),(109093,4146,'content_blocks_9_images','4'),(109094,4146,'_content_blocks_9_images','field_6170d8df9800d'),(109095,4146,'content_blocks_10_header','Recommendation for Water Treatment'),(109096,4146,'_content_blocks_10_header','field_6170d8ba9800b'),(109097,4146,'content_blocks_10_description','WARDJet has found that the use of a good quality water softener in conjunction with a 0.2 absolute final filter to be successful for treatment of water for the intensifier. This setup can be used as long as the water from the cutting tank is not being recycled for use through the intensifier. In the worst case, if seal life does not seem to be living up to expectations, then a DI or RO system can be installed.'),(109098,4146,'_content_blocks_10_description','field_6170d8cd9800c'),(109099,4146,'content_blocks_10_images',''),(109100,4146,'_content_blocks_10_images','field_6170d8df9800d'),(109101,4149,'inline_featured_image','0'),(109102,4149,'_wpml_word_count','{\"total\":75,\"to_translate\":{\"fr\":75,\"es\":75}}'),(109103,4149,'_edit_lock','1648840175:3'),(109104,4149,'_wp_page_template','wardjet-university-1.php'),(109105,4149,'_edit_last','3'),(109106,4149,'_yoast_wpseo_estimated-reading-time-minutes',''),(109107,4149,'hero_gallery',''),(109108,4149,'_hero_gallery','field_60c23d554e4a3'),(109109,4149,'hero_banner','1271'),(109110,4149,'_hero_banner','field_6170dbe179470'),(109111,4149,'page_title','Common Questions'),(109112,4149,'_page_title','field_6170d88998008'),(109113,4149,'page_description',''),(109114,4149,'_page_description','field_6170d89398009'),(109115,4149,'content_blocks_0_header','Tips for Cutting Thick Materials'),(109116,4149,'_content_blocks_0_header','field_6170d8ba9800b'),(109117,4149,'content_blocks_0_description','NOTE:When cutting very slowly in thick or thin materials, you need to be careful that you do not cut a hole through the floor of the tank. If you think this could happen, protect the floor by placing sacrificial layers of steel or scrap plate on the floor, making sure that there are no gaps where the stream could get between the scrap and cut the floor of the tank.\r\n\r\nIt is possible to cut a hole in the floor of the tank if you left the head on in one position and went to answer the phone and forgot about the waterjet. The jet is powerful enough that it will eventually cut a hole in anything in its way, including the floor of the tank. So always make sure you are thinking about how much energy is still available after going through the material you are cutting.\r\n<ul class=\"steps\">\r\n 	<li>Always do a few test cuts of the different sections of the part at the speeds you expect to cut at. So take the part and look for inside corners, outside corners, radii etc, then make a small part that will have all these features and program it and cut it so you get an idea as to how these will look on the finished part.</li>\r\n 	<li>Write down the home position.</li>\r\n 	<li>Practice some job interrupt as you may well need to do this in a long cut.</li>\r\n 	<li>Decide where you will pause the program if you have to in the middle of the cut. In other words, is there a section of the part that is not critical to tolerances. In your case of the gear, the very inside and tip of each tooth will never come into contact with anything and hence will be in fresh air. As a result this would be a good place to pause the program and do any tests.</li>\r\n 	<li>Once you have the part on the table, run the full program with water only at a high speed. This will mark the material and confirm that the part will fit on the piece of material and your set up is correct.</li>\r\n 	<li>If you have to stop the program or you get a power failure do not rely only on the home position you wrote down. Rather start the program and run the first part with water only and check that it follows the cut that you have already done. You may also want to move it to another portion of the program and check that it still lines up there too. I am always concerned that when restating a program you could be a few to several thousands of an inch out of position and this might not be good.</li>\r\n 	<li>As you cut through the part, take a hack saw blade and grind off all the teeth so you have a thin long gauge that will fit down the kerf that has been removed. Let’s say the material is 6” thick. Put a mark on the blade at say 6.5”. Then take the blade and insert it into the cut and with the bottom of the blade sticking out the bottom, slide the blade along the tool path and check that the material is cut all the way through. You of course have to make allowance for grates. But this will give you a good guide as to the status of the bottom of the cut.</li>\r\n 	<li>Make sure your abrasive is calibrated and set.</li>\r\n 	<li>Use the coarsest hard rock garnet you can with your orifice nozzle combination. In your case try to use 50 mesh hard rock with a 40th nozzle.</li>\r\n 	<li>Make sure the pressure is correct.</li>\r\n 	<li>Ideally put in a diamond orifice as this is a much more reliable way to go especially when the material you are cutting is costly.</li>\r\n 	<li>Check the condition of the nozzle.</li>\r\n 	<li>Make sure the cutting head is vertical as if it is not the tolerances of the part will be compromised. To do this line up the head or pierce a small hole in thin material. Then raise the cutting head up and the stream should go through the hole. If the head is not vertical it will ‘walk’ out of the hole and the direction of the cut will tell you how your cutting head needs to be adjusted.</li>\r\n</ul>'),(109118,4149,'_content_blocks_0_description','field_6170d8cd9800c'),(109119,4149,'content_blocks_0_images',''),(109120,4149,'_content_blocks_0_images','field_6170d8df9800d'),(109121,4149,'content_blocks_1_header','Tips for Cutting Thick Materials'),(109122,4149,'_content_blocks_1_header','field_6170d8ba9800b'),(109123,4149,'content_blocks_1_description','Probably the first thing you should check is your orifice. If it is blown out, it will widen the cutting stream considerably. The easiest way to tell whether or not you have a bad orifice is to look at the stream of water coming out of the nozzle at full pressure. To do this check, raise the cutting head above the level of the water about six inches. Turn your pump on and bring it up to operating pressure then manually turn on the cutting head and observe the stream. If the stream looks fairly small all the way down to only about 0.25\"-0.5\" at the bottom then your stream is considered good. However if your stream fans out very wide immediately at the tip of the nozzle then you know you have a problem with your orifice and/or your nozzle.\r\n\r\nAnother way to check your orifice and eliminate the possibility of a bad nozzle is to remove the nozzle from the cutting head and then proceed to use the first method described above. Although this time you should see a very thin stream, almost like a needle.\r\n\r\nThe next item to check would be the mixing chamber. First you should visually check that it is intact by removing it, secondly you should check that it is in spec while you have it out. You should gauge the hole where the water enters the mixing chamber. If it is out of round, blocked or enlarged, it would affect the quality of your water stream.'),(109124,4149,'_content_blocks_1_description','field_6170d8cd9800c'),(109125,4149,'content_blocks_1_images',''),(109126,4149,'_content_blocks_1_images','field_6170d8df9800d'),(109127,4149,'content_blocks_2_header','How do I install / replace an orifice?'),(109128,4149,'_content_blocks_2_header','field_6170d8ba9800b'),(109129,4149,'content_blocks_2_description','The orifice of the cutting head is the smallest diameter of the cutting stream and accelerates the water velocity drastically up to 2200 mph.\r\n\r\nWhen replacing an orifice, the most important part of the procedure is the alignment of the new orifice itself. If it is not properly aligned with the incoming stream of high pressure water, its lifetime will be drastically reduced. If installed improperly, you may ruin an orifice within the first few minutes of usage.\r\n\r\nTherefore it is very important to place the orifice in the cutting head correctly and to introduce the orifice to pressure slowly over a period of time starting at zero and \"breaking in\" the orifice up to maximum cutting pressure.\r\n\r\nThis last step is one of the most important things to remember when replacing an orifice.\r\n\r\nIf a new orifice is not \"broken in\" properly, the jewel will be exposed to maximum pressure too quickly and may actually break, forcing you to replace the orifice yet again.\r\n\r\nFirst make sure that the pump is shutdown and that there is no pressure in the lines. Then isolate the high pressure of the cutting head by turning the hand valve clockwise all the way. This will prevent any high pressure water from reaching the cutting head in the event that someone walks by and turns on the pump. Remove the bottom portion of your cutting head; this could be an abrasive head or a water-only head. This needs to be done with two crescent wrenches. One wrench holds the cutting head in a fixed position while the other one rotates the body itself.\r\n\r\nWhen the cutting head is off, you will see the orifice located in the bottom of the body. Remove the orifice by using a set of needle-nose pliers. If you have an orifice that is shaped like a puck and slides in a tight machined pocket you have to remove the orifice from its body by tapping the body gently on a notebook or something similar that can dampen the shock of the tapping. You should see the orifice slowly begin to slide out.\r\n\r\nOnce the orifice is out you can clean the body with a product like Simple Green to remove any old residue of Blue Goop. After this we can put the new orifice in the body. Make sure that the jewel faces UP. If you are using a \"puck\" shaped orifice you have to make sure you do NOT use any Blue Goop on the bottom of the orifice.\r\n\r\nNow make sure you clean the threads of the adapter where the cutting head is getting mounted to and re-apply some fresh Blue Goop.\r\n\r\nNow screw the body back on to the adapter until it bottoms out. Use two crescent wrenches again to tighten this up. When this is tight we want to open the hand valve again, by turning it counter-clockwise all the way, and then back clockwise a quarter turn.\r\n\r\nFollow the steps for breaking in a new orifice.'),(109130,4149,'_content_blocks_2_description','field_6170d8cd9800c'),(109131,4149,'content_blocks_2_images',''),(109132,4149,'_content_blocks_2_images','field_6170d8df9800d'),(109133,4149,'content_blocks_3_header','How do I break in a new orifice?'),(109134,4149,'_content_blocks_3_header','field_6170d8ba9800b'),(109135,4149,'content_blocks_3_description','1. Open up the cutting head by switching the water switch on the controller to Manual. This will open up the cutting head, so as soon as intensified water begins flowing from the pump it will immediately come out of the cutting head.\r\n\r\n2. Walk over to your pump and if possible set your pump to low pressure mode. If this is not possible, you should just turn the pressure compensator all the way down (counter-clockwise) so the pressure would be set at zero.\r\n\r\n3. Start the pump and intensifier and you will see a stream of water coming out of your cutting head with the pressure setting that your low pressure is set at. If you turned down the compensator in the previous step you should slowly increase the pressure with the compensator till you see water coming out of the cutting head. Increase the pressure to 10,000 psi. On most pumps this will be around 500 PSI hydraulic pressure.\r\n\r\n4. Walk back to your controller and turn the water off and on several times by using the switch. Check for leaks while you are doing this.\r\n\r\n5. Leave the head open and walk back to the pump and increase the pressure to the cutting pressure you normally use. This can be done by increasing the compensator further or by switching to high pressure mode on the controls of the pump.\r\n\r\n6. Walk back to the controller again and switch water on and off several times.\r\n\r\n7. Now you are set to start cutting again and you have properly seated the new orifice.'),(109136,4149,'_content_blocks_3_description','field_6170d8cd9800c'),(109137,4149,'content_blocks_3_images',''),(109138,4149,'_content_blocks_3_images','field_6170d8df9800d'),(109139,4149,'content_blocks_4_header','How can I prevent clogging in my abrasive line and how can I remedy a clogged line?'),(109140,4149,'_content_blocks_4_header','field_6170d8ba9800b'),(109141,4149,'content_blocks_4_description','1. One way you might see an instant clog in your abrasive line is if you touch your material with the tip of your nozzle. When this happens you will have too much back pressure against the flow of abrasive and it will cause the abrasive to get wet and back track up your line. When using a height sensor, check the distance between your nozzle and material.\r\n\r\n2. If your breathers at your mini hopper are clogged or dirty, then the pressure that pushes the abrasive over the highest point of the whip will not be able to exhaust. This will cause the abrasive in your mini hopper to become pressurized and create extra force behind your abrasive flow going to your cutting head. The extra force will push more abrasive to your cutting head than necessary and could contribute to clogging issues.\r\n\r\n3. You will notice abrasive blockages when your needle and seat start to go bad. As the slow drip of water starts to leak past your needle and seat, it will wick up the abrasive line causing the wet abrasive to block the nozzle and mixing chamber.\r\n\r\n4. Occasionally you should clean the hollow breather tube located inside your mini hopper by removing the aluminum top and blowing compressed air through the hollow stainless steel tube. Sometimes when the abrasive in the bulk feed hopper runs out, it spits into the mini hopper with higher force causing some abrasive to go down the breather tube. When abrasive gets trapped in the breather tube, it blocks the air flow that is needed to neutralize the vacuum coming from your cutting head.\r\n\r\n5. If you have a bad orifice or an orifice that is oversize or out of spec, it will cause the vacuum in the cutting head to diminish. This causes the abrasive to slow down and increases the probability of a blockage.\r\n\r\n6. A bad mixing chamber can also cause your cutting head to lose vacuum. You will notice your mixing chamber is bad when you remove it and inspect the inlet water hole on the top. If the hole is larger than 0.090” then it is out of specification.\r\n\r\n7. Another reason why you might be getting abrasive blockages is if your abrasive feed rate is set too high. When you change the orifice and nozzle to a smaller size it also means you have to turn down your abrasive feed rate. The abrasive feed rate to the cutting head might be more than the rate that is coming out of the cutting head and this will cause the abrasive to back up and block the flow.\r\n\r\n8. It is also important to make sure that the abrasive inlet tube in the cutting head is tight with no way for air to leak around it or you will get a loss of vacuum. If you have the Accustream A2 style cutting head then you should insure that the secondary or opposite feed tube is properly blocked not allowing any air through if it is not being used.'),(109142,4149,'_content_blocks_4_description','field_6170d8cd9800c'),(109143,4149,'content_blocks_4_images',''),(109144,4149,'_content_blocks_4_images','field_6170d8df9800d'),(109145,4149,'content_blocks','5'),(109146,4149,'_content_blocks','field_6170d8ac9800a'),(109147,4149,'menu','37'),(109148,4149,'_menu','field_6170d9e059837'),(109149,4149,'display_left_column','1'),(109150,4149,'_display_left_column','field_613563c4d424b'),(109151,4149,'contact_left_heading',''),(109152,4149,'_contact_left_heading','field_60c249d645c99'),(109153,4149,'contact_left_copy',''),(109154,4149,'_contact_left_copy','field_60c24a0845c9c'),(109155,4149,'display_right_column','1'),(109156,4149,'_display_right_column','field_613563f4d424c'),(109157,4149,'contact_right_heading',''),(109158,4149,'_contact_right_heading','field_60c249e945c9a'),(109159,4149,'contact_right_copy',''),(109160,4149,'_contact_right_copy','field_60c249f845c9b'),(109161,4149,'contact_right_cta',''),(109162,4149,'_contact_right_cta','field_60c24a1945c9d'),(109163,4151,'hero_gallery',''),(109164,4151,'_hero_gallery','field_60c23d554e4a3'),(109165,4151,'hero_banner',''),(109166,4151,'_hero_banner','field_6170dbe179470'),(109167,4151,'page_title','Common Questions'),(109168,4151,'_page_title','field_6170d88998008'),(109169,4151,'page_description',''),(109170,4151,'_page_description','field_6170d89398009'),(109171,4151,'content_blocks_0_header','Tips for Cutting Thick Materials'),(109172,4151,'_content_blocks_0_header','field_6170d8ba9800b'),(109173,4151,'content_blocks_0_description','NOTE:When cutting very slowly in thick or thin materials, you need to be careful that you do not cut a hole through the floor of the tank. If you think this could happen, protect the floor by placing sacrificial layers of steel or scrap plate on the floor, making sure that there are no gaps where the stream could get between the scrap and cut the floor of the tank.\r\n\r\nIt is possible to cut a hole in the floor of the tank if you left the head on in one position and went to answer the phone and forgot about the waterjet. The jet is powerful enough that it will eventually cut a hole in anything in its way, including the floor of the tank. So always make sure you are thinking about how much energy is still available after going through the material you are cutting.\r\n<ul class=\"steps\">\r\n 	<li>Always do a few test cuts of the different sections of the part at the speeds you expect to cut at. So take the part and look for inside corners, outside corners, radii etc, then make a small part that will have all these features and program it and cut it so you get an idea as to how these will look on the finished part.</li>\r\n 	<li>Write down the home position.</li>\r\n 	<li>Practice some job interrupt as you may well need to do this in a long cut.</li>\r\n 	<li>Decide where you will pause the program if you have to in the middle of the cut. In other words, is there a section of the part that is not critical to tolerances. In your case of the gear, the very inside and tip of each tooth will never come into contact with anything and hence will be in fresh air. As a result this would be a good place to pause the program and do any tests.</li>\r\n 	<li>Once you have the part on the table, run the full program with water only at a high speed. This will mark the material and confirm that the part will fit on the piece of material and your set up is correct.</li>\r\n 	<li>If you have to stop the program or you get a power failure do not rely only on the home position you wrote down. Rather start the program and run the first part with water only and check that it follows the cut that you have already done. You may also want to move it to another portion of the program and check that it still lines up there too. I am always concerned that when restating a program you could be a few to several thousands of an inch out of position and this might not be good.</li>\r\n 	<li>As you cut through the part, take a hack saw blade and grind off all the teeth so you have a thin long gauge that will fit down the kerf that has been removed. Let’s say the material is 6” thick. Put a mark on the blade at say 6.5”. Then take the blade and insert it into the cut and with the bottom of the blade sticking out the bottom, slide the blade along the tool path and check that the material is cut all the way through. You of course have to make allowance for grates. But this will give you a good guide as to the status of the bottom of the cut.</li>\r\n 	<li>Make sure your abrasive is calibrated and set.</li>\r\n 	<li>Use the coarsest hard rock garnet you can with your orifice nozzle combination. In your case try to use 50 mesh hard rock with a 40th nozzle.</li>\r\n 	<li>Make sure the pressure is correct.</li>\r\n 	<li>Ideally put in a diamond orifice as this is a much more reliable way to go especially when the material you are cutting is costly.</li>\r\n 	<li>Check the condition of the nozzle.</li>\r\n 	<li>Make sure the cutting head is vertical as if it is not the tolerances of the part will be compromised. To do this line up the head or pierce a small hole in thin material. Then raise the cutting head up and the stream should go through the hole. If the head is not vertical it will ‘walk’ out of the hole and the direction of the cut will tell you how your cutting head needs to be adjusted.</li>\r\n</ul>'),(109174,4151,'_content_blocks_0_description','field_6170d8cd9800c'),(109175,4151,'content_blocks_0_images',''),(109176,4151,'_content_blocks_0_images','field_6170d8df9800d'),(109177,4151,'content_blocks_1_header','Tips for Cutting Thick Materials'),(109178,4151,'_content_blocks_1_header','field_6170d8ba9800b'),(109179,4151,'content_blocks_1_description','Probably the first thing you should check is your orifice. If it is blown out, it will widen the cutting stream considerably. The easiest way to tell whether or not you have a bad orifice is to look at the stream of water coming out of the nozzle at full pressure. To do this check, raise the cutting head above the level of the water about six inches. Turn your pump on and bring it up to operating pressure then manually turn on the cutting head and observe the stream. If the stream looks fairly small all the way down to only about 0.25\"-0.5\" at the bottom then your stream is considered good. However if your stream fans out very wide immediately at the tip of the nozzle then you know you have a problem with your orifice and/or your nozzle.\r\n\r\nAnother way to check your orifice and eliminate the possibility of a bad nozzle is to remove the nozzle from the cutting head and then proceed to use the first method described above. Although this time you should see a very thin stream, almost like a needle.\r\n\r\nThe next item to check would be the mixing chamber. First you should visually check that it is intact by removing it, secondly you should check that it is in spec while you have it out. You should gauge the hole where the water enters the mixing chamber. If it is out of round, blocked or enlarged, it would affect the quality of your water stream.'),(109180,4151,'_content_blocks_1_description','field_6170d8cd9800c'),(109181,4151,'content_blocks_1_images',''),(109182,4151,'_content_blocks_1_images','field_6170d8df9800d'),(109183,4151,'content_blocks_2_header','How do I install / replace an orifice?'),(109184,4151,'_content_blocks_2_header','field_6170d8ba9800b'),(109185,4151,'content_blocks_2_description','The orifice of the cutting head is the smallest diameter of the cutting stream and accelerates the water velocity drastically up to 2200 mph.\r\n\r\nWhen replacing an orifice, the most important part of the procedure is the alignment of the new orifice itself. If it is not properly aligned with the incoming stream of high pressure water, its lifetime will be drastically reduced. If installed improperly, you may ruin an orifice within the first few minutes of usage.\r\n\r\nTherefore it is very important to place the orifice in the cutting head correctly and to introduce the orifice to pressure slowly over a period of time starting at zero and \"breaking in\" the orifice up to maximum cutting pressure.\r\n\r\nThis last step is one of the most important things to remember when replacing an orifice.\r\n\r\nIf a new orifice is not \"broken in\" properly, the jewel will be exposed to maximum pressure too quickly and may actually break, forcing you to replace the orifice yet again.\r\n\r\nFirst make sure that the pump is shutdown and that there is no pressure in the lines. Then isolate the high pressure of the cutting head by turning the hand valve clockwise all the way. This will prevent any high pressure water from reaching the cutting head in the event that someone walks by and turns on the pump. Remove the bottom portion of your cutting head; this could be an abrasive head or a water-only head. This needs to be done with two crescent wrenches. One wrench holds the cutting head in a fixed position while the other one rotates the body itself.\r\n\r\nWhen the cutting head is off, you will see the orifice located in the bottom of the body. Remove the orifice by using a set of needle-nose pliers. If you have an orifice that is shaped like a puck and slides in a tight machined pocket you have to remove the orifice from its body by tapping the body gently on a notebook or something similar that can dampen the shock of the tapping. You should see the orifice slowly begin to slide out.\r\n\r\nOnce the orifice is out you can clean the body with a product like Simple Green to remove any old residue of Blue Goop. After this we can put the new orifice in the body. Make sure that the jewel faces UP. If you are using a \"puck\" shaped orifice you have to make sure you do NOT use any Blue Goop on the bottom of the orifice.\r\n\r\nNow make sure you clean the threads of the adapter where the cutting head is getting mounted to and re-apply some fresh Blue Goop.\r\n\r\nNow screw the body back on to the adapter until it bottoms out. Use two crescent wrenches again to tighten this up. When this is tight we want to open the hand valve again, by turning it counter-clockwise all the way, and then back clockwise a quarter turn.\r\n\r\nFollow the steps for breaking in a new orifice.'),(109186,4151,'_content_blocks_2_description','field_6170d8cd9800c'),(109187,4151,'content_blocks_2_images',''),(109188,4151,'_content_blocks_2_images','field_6170d8df9800d'),(109189,4151,'content_blocks_3_header','How do I break in a new orifice?'),(109190,4151,'_content_blocks_3_header','field_6170d8ba9800b'),(109191,4151,'content_blocks_3_description','1. Open up the cutting head by switching the water switch on the controller to Manual. This will open up the cutting head, so as soon as intensified water begins flowing from the pump it will immediately come out of the cutting head.\r\n\r\n2. Walk over to your pump and if possible set your pump to low pressure mode. If this is not possible, you should just turn the pressure compensator all the way down (counter-clockwise) so the pressure would be set at zero.\r\n\r\n3. Start the pump and intensifier and you will see a stream of water coming out of your cutting head with the pressure setting that your low pressure is set at. If you turned down the compensator in the previous step you should slowly increase the pressure with the compensator till you see water coming out of the cutting head. Increase the pressure to 10,000 psi. On most pumps this will be around 500 PSI hydraulic pressure.\r\n\r\n4. Walk back to your controller and turn the water off and on several times by using the switch. Check for leaks while you are doing this.\r\n\r\n5. Leave the head open and walk back to the pump and increase the pressure to the cutting pressure you normally use. This can be done by increasing the compensator further or by switching to high pressure mode on the controls of the pump.\r\n\r\n6. Walk back to the controller again and switch water on and off several times.\r\n\r\n7. Now you are set to start cutting again and you have properly seated the new orifice.'),(109192,4151,'_content_blocks_3_description','field_6170d8cd9800c'),(109193,4151,'content_blocks_3_images',''),(109194,4151,'_content_blocks_3_images','field_6170d8df9800d'),(109195,4151,'content_blocks_4_header','How can I prevent clogging in my abrasive line and how can I remedy a clogged line?'),(109196,4151,'_content_blocks_4_header','field_6170d8ba9800b'),(109197,4151,'content_blocks_4_description','1. One way you might see an instant clog in your abrasive line is if you touch your material with the tip of your nozzle. When this happens you will have too much back pressure against the flow of abrasive and it will cause the abrasive to get wet and back track up your line. When using a height sensor, check the distance between your nozzle and material.\r\n\r\n2. If your breathers at your mini hopper are clogged or dirty, then the pressure that pushes the abrasive over the highest point of the whip will not be able to exhaust. This will cause the abrasive in your mini hopper to become pressurized and create extra force behind your abrasive flow going to your cutting head. The extra force will push more abrasive to your cutting head than necessary and could contribute to clogging issues.\r\n\r\n3. You will notice abrasive blockages when your needle and seat start to go bad. As the slow drip of water starts to leak past your needle and seat, it will wick up the abrasive line causing the wet abrasive to block the nozzle and mixing chamber.\r\n\r\n4. Occasionally you should clean the hollow breather tube located inside your mini hopper by removing the aluminum top and blowing compressed air through the hollow stainless steel tube. Sometimes when the abrasive in the bulk feed hopper runs out, it spits into the mini hopper with higher force causing some abrasive to go down the breather tube. When abrasive gets trapped in the breather tube, it blocks the air flow that is needed to neutralize the vacuum coming from your cutting head.\r\n\r\n5. If you have a bad orifice or an orifice that is oversize or out of spec, it will cause the vacuum in the cutting head to diminish. This causes the abrasive to slow down and increases the probability of a blockage.\r\n\r\n6. A bad mixing chamber can also cause your cutting head to lose vacuum. You will notice your mixing chamber is bad when you remove it and inspect the inlet water hole on the top. If the hole is larger than 0.090” then it is out of specification.\r\n\r\n7. Another reason why you might be getting abrasive blockages is if your abrasive feed rate is set too high. When you change the orifice and nozzle to a smaller size it also means you have to turn down your abrasive feed rate. The abrasive feed rate to the cutting head might be more than the rate that is coming out of the cutting head and this will cause the abrasive to back up and block the flow.\r\n\r\n8. It is also important to make sure that the abrasive inlet tube in the cutting head is tight with no way for air to leak around it or you will get a loss of vacuum. If you have the Accustream A2 style cutting head then you should insure that the secondary or opposite feed tube is properly blocked not allowing any air through if it is not being used.'),(109198,4151,'_content_blocks_4_description','field_6170d8cd9800c'),(109199,4151,'content_blocks_4_images',''),(109200,4151,'_content_blocks_4_images','field_6170d8df9800d'),(109201,4151,'content_blocks','5'),(109202,4151,'_content_blocks','field_6170d8ac9800a'),(109203,4151,'menu','41'),(109204,4151,'_menu','field_6170d9e059837'),(109205,4151,'display_left_column','1'),(109206,4151,'_display_left_column','field_613563c4d424b'),(109207,4151,'contact_left_heading',''),(109208,4151,'_contact_left_heading','field_60c249d645c99'),(109209,4151,'contact_left_copy',''),(109210,4151,'_contact_left_copy','field_60c24a0845c9c'),(109211,4151,'display_right_column','1'),(109212,4151,'_display_right_column','field_613563f4d424c'),(109213,4151,'contact_right_heading',''),(109214,4151,'_contact_right_heading','field_60c249e945c9a'),(109215,4151,'contact_right_copy',''),(109216,4151,'_contact_right_copy','field_60c249f845c9b'),(109217,4151,'contact_right_cta',''),(109218,4151,'_contact_right_cta','field_60c24a1945c9d'),(109219,4149,'_wpml_media_featured','0'),(109220,4149,'_wpml_media_duplicate','0'),(109221,4152,'hero_gallery',''),(109222,4152,'_hero_gallery','field_60c23d554e4a3'),(109223,4152,'hero_banner',''),(109224,4152,'_hero_banner','field_6170dbe179470'),(109225,4152,'page_title','Common Questions'),(109226,4152,'_page_title','field_6170d88998008'),(109227,4152,'page_description',''),(109228,4152,'_page_description','field_6170d89398009'),(109229,4152,'content_blocks_0_header','Tips for Cutting Thick Materials'),(109230,4152,'_content_blocks_0_header','field_6170d8ba9800b'),(109231,4152,'content_blocks_0_description','NOTE:When cutting very slowly in thick or thin materials, you need to be careful that you do not cut a hole through the floor of the tank. If you think this could happen, protect the floor by placing sacrificial layers of steel or scrap plate on the floor, making sure that there are no gaps where the stream could get between the scrap and cut the floor of the tank.\r\n\r\nIt is possible to cut a hole in the floor of the tank if you left the head on in one position and went to answer the phone and forgot about the waterjet. The jet is powerful enough that it will eventually cut a hole in anything in its way, including the floor of the tank. So always make sure you are thinking about how much energy is still available after going through the material you are cutting.\r\n<ul class=\"steps\">\r\n 	<li>Always do a few test cuts of the different sections of the part at the speeds you expect to cut at. So take the part and look for inside corners, outside corners, radii etc, then make a small part that will have all these features and program it and cut it so you get an idea as to how these will look on the finished part.</li>\r\n 	<li>Write down the home position.</li>\r\n 	<li>Practice some job interrupt as you may well need to do this in a long cut.</li>\r\n 	<li>Decide where you will pause the program if you have to in the middle of the cut. In other words, is there a section of the part that is not critical to tolerances. In your case of the gear, the very inside and tip of each tooth will never come into contact with anything and hence will be in fresh air. As a result this would be a good place to pause the program and do any tests.</li>\r\n 	<li>Once you have the part on the table, run the full program with water only at a high speed. This will mark the material and confirm that the part will fit on the piece of material and your set up is correct.</li>\r\n 	<li>If you have to stop the program or you get a power failure do not rely only on the home position you wrote down. Rather start the program and run the first part with water only and check that it follows the cut that you have already done. You may also want to move it to another portion of the program and check that it still lines up there too. I am always concerned that when restating a program you could be a few to several thousands of an inch out of position and this might not be good.</li>\r\n 	<li>As you cut through the part, take a hack saw blade and grind off all the teeth so you have a thin long gauge that will fit down the kerf that has been removed. Let’s say the material is 6” thick. Put a mark on the blade at say 6.5”. Then take the blade and insert it into the cut and with the bottom of the blade sticking out the bottom, slide the blade along the tool path and check that the material is cut all the way through. You of course have to make allowance for grates. But this will give you a good guide as to the status of the bottom of the cut.</li>\r\n 	<li>Make sure your abrasive is calibrated and set.</li>\r\n 	<li>Use the coarsest hard rock garnet you can with your orifice nozzle combination. In your case try to use 50 mesh hard rock with a 40th nozzle.</li>\r\n 	<li>Make sure the pressure is correct.</li>\r\n 	<li>Ideally put in a diamond orifice as this is a much more reliable way to go especially when the material you are cutting is costly.</li>\r\n 	<li>Check the condition of the nozzle.</li>\r\n 	<li>Make sure the cutting head is vertical as if it is not the tolerances of the part will be compromised. To do this line up the head or pierce a small hole in thin material. Then raise the cutting head up and the stream should go through the hole. If the head is not vertical it will ‘walk’ out of the hole and the direction of the cut will tell you how your cutting head needs to be adjusted.</li>\r\n</ul>'),(109232,4152,'_content_blocks_0_description','field_6170d8cd9800c'),(109233,4152,'content_blocks_0_images',''),(109234,4152,'_content_blocks_0_images','field_6170d8df9800d'),(109235,4152,'content_blocks_1_header','Tips for Cutting Thick Materials'),(109236,4152,'_content_blocks_1_header','field_6170d8ba9800b'),(109237,4152,'content_blocks_1_description','Probably the first thing you should check is your orifice. If it is blown out, it will widen the cutting stream considerably. The easiest way to tell whether or not you have a bad orifice is to look at the stream of water coming out of the nozzle at full pressure. To do this check, raise the cutting head above the level of the water about six inches. Turn your pump on and bring it up to operating pressure then manually turn on the cutting head and observe the stream. If the stream looks fairly small all the way down to only about 0.25\"-0.5\" at the bottom then your stream is considered good. However if your stream fans out very wide immediately at the tip of the nozzle then you know you have a problem with your orifice and/or your nozzle.\r\n\r\nAnother way to check your orifice and eliminate the possibility of a bad nozzle is to remove the nozzle from the cutting head and then proceed to use the first method described above. Although this time you should see a very thin stream, almost like a needle.\r\n\r\nThe next item to check would be the mixing chamber. First you should visually check that it is intact by removing it, secondly you should check that it is in spec while you have it out. You should gauge the hole where the water enters the mixing chamber. If it is out of round, blocked or enlarged, it would affect the quality of your water stream.'),(109238,4152,'_content_blocks_1_description','field_6170d8cd9800c'),(109239,4152,'content_blocks_1_images',''),(109240,4152,'_content_blocks_1_images','field_6170d8df9800d'),(109241,4152,'content_blocks_2_header','How do I install / replace an orifice?'),(109242,4152,'_content_blocks_2_header','field_6170d8ba9800b'),(109243,4152,'content_blocks_2_description','The orifice of the cutting head is the smallest diameter of the cutting stream and accelerates the water velocity drastically up to 2200 mph.\r\n\r\nWhen replacing an orifice, the most important part of the procedure is the alignment of the new orifice itself. If it is not properly aligned with the incoming stream of high pressure water, its lifetime will be drastically reduced. If installed improperly, you may ruin an orifice within the first few minutes of usage.\r\n\r\nTherefore it is very important to place the orifice in the cutting head correctly and to introduce the orifice to pressure slowly over a period of time starting at zero and \"breaking in\" the orifice up to maximum cutting pressure.\r\n\r\nThis last step is one of the most important things to remember when replacing an orifice.\r\n\r\nIf a new orifice is not \"broken in\" properly, the jewel will be exposed to maximum pressure too quickly and may actually break, forcing you to replace the orifice yet again.\r\n\r\nFirst make sure that the pump is shutdown and that there is no pressure in the lines. Then isolate the high pressure of the cutting head by turning the hand valve clockwise all the way. This will prevent any high pressure water from reaching the cutting head in the event that someone walks by and turns on the pump. Remove the bottom portion of your cutting head; this could be an abrasive head or a water-only head. This needs to be done with two crescent wrenches. One wrench holds the cutting head in a fixed position while the other one rotates the body itself.\r\n\r\nWhen the cutting head is off, you will see the orifice located in the bottom of the body. Remove the orifice by using a set of needle-nose pliers. If you have an orifice that is shaped like a puck and slides in a tight machined pocket you have to remove the orifice from its body by tapping the body gently on a notebook or something similar that can dampen the shock of the tapping. You should see the orifice slowly begin to slide out.\r\n\r\nOnce the orifice is out you can clean the body with a product like Simple Green to remove any old residue of Blue Goop. After this we can put the new orifice in the body. Make sure that the jewel faces UP. If you are using a \"puck\" shaped orifice you have to make sure you do NOT use any Blue Goop on the bottom of the orifice.\r\n\r\nNow make sure you clean the threads of the adapter where the cutting head is getting mounted to and re-apply some fresh Blue Goop.\r\n\r\nNow screw the body back on to the adapter until it bottoms out. Use two crescent wrenches again to tighten this up. When this is tight we want to open the hand valve again, by turning it counter-clockwise all the way, and then back clockwise a quarter turn.\r\n\r\nFollow the steps for breaking in a new orifice.'),(109244,4152,'_content_blocks_2_description','field_6170d8cd9800c'),(109245,4152,'content_blocks_2_images',''),(109246,4152,'_content_blocks_2_images','field_6170d8df9800d'),(109247,4152,'content_blocks_3_header','How do I break in a new orifice?'),(109248,4152,'_content_blocks_3_header','field_6170d8ba9800b'),(109249,4152,'content_blocks_3_description','1. Open up the cutting head by switching the water switch on the controller to Manual. This will open up the cutting head, so as soon as intensified water begins flowing from the pump it will immediately come out of the cutting head.\r\n\r\n2. Walk over to your pump and if possible set your pump to low pressure mode. If this is not possible, you should just turn the pressure compensator all the way down (counter-clockwise) so the pressure would be set at zero.\r\n\r\n3. Start the pump and intensifier and you will see a stream of water coming out of your cutting head with the pressure setting that your low pressure is set at. If you turned down the compensator in the previous step you should slowly increase the pressure with the compensator till you see water coming out of the cutting head. Increase the pressure to 10,000 psi. On most pumps this will be around 500 PSI hydraulic pressure.\r\n\r\n4. Walk back to your controller and turn the water off and on several times by using the switch. Check for leaks while you are doing this.\r\n\r\n5. Leave the head open and walk back to the pump and increase the pressure to the cutting pressure you normally use. This can be done by increasing the compensator further or by switching to high pressure mode on the controls of the pump.\r\n\r\n6. Walk back to the controller again and switch water on and off several times.\r\n\r\n7. Now you are set to start cutting again and you have properly seated the new orifice.'),(109250,4152,'_content_blocks_3_description','field_6170d8cd9800c'),(109251,4152,'content_blocks_3_images',''),(109252,4152,'_content_blocks_3_images','field_6170d8df9800d'),(109253,4152,'content_blocks_4_header','How can I prevent clogging in my abrasive line and how can I remedy a clogged line?'),(109254,4152,'_content_blocks_4_header','field_6170d8ba9800b'),(109255,4152,'content_blocks_4_description','1. One way you might see an instant clog in your abrasive line is if you touch your material with the tip of your nozzle. When this happens you will have too much back pressure against the flow of abrasive and it will cause the abrasive to get wet and back track up your line. When using a height sensor, check the distance between your nozzle and material.\r\n\r\n2. If your breathers at your mini hopper are clogged or dirty, then the pressure that pushes the abrasive over the highest point of the whip will not be able to exhaust. This will cause the abrasive in your mini hopper to become pressurized and create extra force behind your abrasive flow going to your cutting head. The extra force will push more abrasive to your cutting head than necessary and could contribute to clogging issues.\r\n\r\n3. You will notice abrasive blockages when your needle and seat start to go bad. As the slow drip of water starts to leak past your needle and seat, it will wick up the abrasive line causing the wet abrasive to block the nozzle and mixing chamber.\r\n\r\n4. Occasionally you should clean the hollow breather tube located inside your mini hopper by removing the aluminum top and blowing compressed air through the hollow stainless steel tube. Sometimes when the abrasive in the bulk feed hopper runs out, it spits into the mini hopper with higher force causing some abrasive to go down the breather tube. When abrasive gets trapped in the breather tube, it blocks the air flow that is needed to neutralize the vacuum coming from your cutting head.\r\n\r\n5. If you have a bad orifice or an orifice that is oversize or out of spec, it will cause the vacuum in the cutting head to diminish. This causes the abrasive to slow down and increases the probability of a blockage.\r\n\r\n6. A bad mixing chamber can also cause your cutting head to lose vacuum. You will notice your mixing chamber is bad when you remove it and inspect the inlet water hole on the top. If the hole is larger than 0.090” then it is out of specification.\r\n\r\n7. Another reason why you might be getting abrasive blockages is if your abrasive feed rate is set too high. When you change the orifice and nozzle to a smaller size it also means you have to turn down your abrasive feed rate. The abrasive feed rate to the cutting head might be more than the rate that is coming out of the cutting head and this will cause the abrasive to back up and block the flow.\r\n\r\n8. It is also important to make sure that the abrasive inlet tube in the cutting head is tight with no way for air to leak around it or you will get a loss of vacuum. If you have the Accustream A2 style cutting head then you should insure that the secondary or opposite feed tube is properly blocked not allowing any air through if it is not being used.'),(109256,4152,'_content_blocks_4_description','field_6170d8cd9800c'),(109257,4152,'content_blocks_4_images',''),(109258,4152,'_content_blocks_4_images','field_6170d8df9800d'),(109259,4152,'content_blocks','5'),(109260,4152,'_content_blocks','field_6170d8ac9800a'),(109261,4152,'menu','41'),(109262,4152,'_menu','field_6170d9e059837'),(109263,4152,'display_left_column','1'),(109264,4152,'_display_left_column','field_613563c4d424b'),(109265,4152,'contact_left_heading',''),(109266,4152,'_contact_left_heading','field_60c249d645c99'),(109267,4152,'contact_left_copy',''),(109268,4152,'_contact_left_copy','field_60c24a0845c9c'),(109269,4152,'display_right_column','1'),(109270,4152,'_display_right_column','field_613563f4d424c'),(109271,4152,'contact_right_heading',''),(109272,4152,'_contact_right_heading','field_60c249e945c9a'),(109273,4152,'contact_right_copy',''),(109274,4152,'_contact_right_copy','field_60c249f845c9b'),(109275,4152,'contact_right_cta',''),(109276,4152,'_contact_right_cta','field_60c24a1945c9d'),(109277,4153,'hero_gallery',''),(109278,4153,'_hero_gallery','field_60c23d554e4a3'),(109279,4153,'hero_banner',''),(109280,4153,'_hero_banner','field_6170dbe179470'),(109281,4153,'page_title','Common Questions'),(109282,4153,'_page_title','field_6170d88998008'),(109283,4153,'page_description',''),(109284,4153,'_page_description','field_6170d89398009'),(109285,4153,'content_blocks_0_header','Tips for Cutting Thick Materials'),(109286,4153,'_content_blocks_0_header','field_6170d8ba9800b'),(109287,4153,'content_blocks_0_description','NOTE:When cutting very slowly in thick or thin materials, you need to be careful that you do not cut a hole through the floor of the tank. If you think this could happen, protect the floor by placing sacrificial layers of steel or scrap plate on the floor, making sure that there are no gaps where the stream could get between the scrap and cut the floor of the tank.\r\n\r\nIt is possible to cut a hole in the floor of the tank if you left the head on in one position and went to answer the phone and forgot about the waterjet. The jet is powerful enough that it will eventually cut a hole in anything in its way, including the floor of the tank. So always make sure you are thinking about how much energy is still available after going through the material you are cutting.\r\n<ul class=\"steps\">\r\n 	<li>Always do a few test cuts of the different sections of the part at the speeds you expect to cut at. So take the part and look for inside corners, outside corners, radii etc, then make a small part that will have all these features and program it and cut it so you get an idea as to how these will look on the finished part.</li>\r\n 	<li>Write down the home position.</li>\r\n 	<li>Practice some job interrupt as you may well need to do this in a long cut.</li>\r\n 	<li>Decide where you will pause the program if you have to in the middle of the cut. In other words, is there a section of the part that is not critical to tolerances. In your case of the gear, the very inside and tip of each tooth will never come into contact with anything and hence will be in fresh air. As a result this would be a good place to pause the program and do any tests.</li>\r\n 	<li>Once you have the part on the table, run the full program with water only at a high speed. This will mark the material and confirm that the part will fit on the piece of material and your set up is correct.</li>\r\n 	<li>If you have to stop the program or you get a power failure do not rely only on the home position you wrote down. Rather start the program and run the first part with water only and check that it follows the cut that you have already done. You may also want to move it to another portion of the program and check that it still lines up there too. I am always concerned that when restating a program you could be a few to several thousands of an inch out of position and this might not be good.</li>\r\n 	<li>As you cut through the part, take a hack saw blade and grind off all the teeth so you have a thin long gauge that will fit down the kerf that has been removed. Let’s say the material is 6” thick. Put a mark on the blade at say 6.5”. Then take the blade and insert it into the cut and with the bottom of the blade sticking out the bottom, slide the blade along the tool path and check that the material is cut all the way through. You of course have to make allowance for grates. But this will give you a good guide as to the status of the bottom of the cut.</li>\r\n 	<li>Make sure your abrasive is calibrated and set.</li>\r\n 	<li>Use the coarsest hard rock garnet you can with your orifice nozzle combination. In your case try to use 50 mesh hard rock with a 40th nozzle.</li>\r\n 	<li>Make sure the pressure is correct.</li>\r\n 	<li>Ideally put in a diamond orifice as this is a much more reliable way to go especially when the material you are cutting is costly.</li>\r\n 	<li>Check the condition of the nozzle.</li>\r\n 	<li>Make sure the cutting head is vertical as if it is not the tolerances of the part will be compromised. To do this line up the head or pierce a small hole in thin material. Then raise the cutting head up and the stream should go through the hole. If the head is not vertical it will ‘walk’ out of the hole and the direction of the cut will tell you how your cutting head needs to be adjusted.</li>\r\n</ul>'),(109288,4153,'_content_blocks_0_description','field_6170d8cd9800c'),(109289,4153,'content_blocks_0_images',''),(109290,4153,'_content_blocks_0_images','field_6170d8df9800d'),(109291,4153,'content_blocks_1_header','Tips for Cutting Thick Materials'),(109292,4153,'_content_blocks_1_header','field_6170d8ba9800b'),(109293,4153,'content_blocks_1_description','Probably the first thing you should check is your orifice. If it is blown out, it will widen the cutting stream considerably. The easiest way to tell whether or not you have a bad orifice is to look at the stream of water coming out of the nozzle at full pressure. To do this check, raise the cutting head above the level of the water about six inches. Turn your pump on and bring it up to operating pressure then manually turn on the cutting head and observe the stream. If the stream looks fairly small all the way down to only about 0.25\"-0.5\" at the bottom then your stream is considered good. However if your stream fans out very wide immediately at the tip of the nozzle then you know you have a problem with your orifice and/or your nozzle.\r\n\r\nAnother way to check your orifice and eliminate the possibility of a bad nozzle is to remove the nozzle from the cutting head and then proceed to use the first method described above. Although this time you should see a very thin stream, almost like a needle.\r\n\r\nThe next item to check would be the mixing chamber. First you should visually check that it is intact by removing it, secondly you should check that it is in spec while you have it out. You should gauge the hole where the water enters the mixing chamber. If it is out of round, blocked or enlarged, it would affect the quality of your water stream.'),(109294,4153,'_content_blocks_1_description','field_6170d8cd9800c'),(109295,4153,'content_blocks_1_images',''),(109296,4153,'_content_blocks_1_images','field_6170d8df9800d'),(109297,4153,'content_blocks_2_header','How do I install / replace an orifice?'),(109298,4153,'_content_blocks_2_header','field_6170d8ba9800b'),(109299,4153,'content_blocks_2_description','The orifice of the cutting head is the smallest diameter of the cutting stream and accelerates the water velocity drastically up to 2200 mph.\r\n\r\nWhen replacing an orifice, the most important part of the procedure is the alignment of the new orifice itself. If it is not properly aligned with the incoming stream of high pressure water, its lifetime will be drastically reduced. If installed improperly, you may ruin an orifice within the first few minutes of usage.\r\n\r\nTherefore it is very important to place the orifice in the cutting head correctly and to introduce the orifice to pressure slowly over a period of time starting at zero and \"breaking in\" the orifice up to maximum cutting pressure.\r\n\r\nThis last step is one of the most important things to remember when replacing an orifice.\r\n\r\nIf a new orifice is not \"broken in\" properly, the jewel will be exposed to maximum pressure too quickly and may actually break, forcing you to replace the orifice yet again.\r\n\r\nFirst make sure that the pump is shutdown and that there is no pressure in the lines. Then isolate the high pressure of the cutting head by turning the hand valve clockwise all the way. This will prevent any high pressure water from reaching the cutting head in the event that someone walks by and turns on the pump. Remove the bottom portion of your cutting head; this could be an abrasive head or a water-only head. This needs to be done with two crescent wrenches. One wrench holds the cutting head in a fixed position while the other one rotates the body itself.\r\n\r\nWhen the cutting head is off, you will see the orifice located in the bottom of the body. Remove the orifice by using a set of needle-nose pliers. If you have an orifice that is shaped like a puck and slides in a tight machined pocket you have to remove the orifice from its body by tapping the body gently on a notebook or something similar that can dampen the shock of the tapping. You should see the orifice slowly begin to slide out.\r\n\r\nOnce the orifice is out you can clean the body with a product like Simple Green to remove any old residue of Blue Goop. After this we can put the new orifice in the body. Make sure that the jewel faces UP. If you are using a \"puck\" shaped orifice you have to make sure you do NOT use any Blue Goop on the bottom of the orifice.\r\n\r\nNow make sure you clean the threads of the adapter where the cutting head is getting mounted to and re-apply some fresh Blue Goop.\r\n\r\nNow screw the body back on to the adapter until it bottoms out. Use two crescent wrenches again to tighten this up. When this is tight we want to open the hand valve again, by turning it counter-clockwise all the way, and then back clockwise a quarter turn.\r\n\r\nFollow the steps for breaking in a new orifice.'),(109300,4153,'_content_blocks_2_description','field_6170d8cd9800c'),(109301,4153,'content_blocks_2_images',''),(109302,4153,'_content_blocks_2_images','field_6170d8df9800d'),(109303,4153,'content_blocks_3_header','How do I break in a new orifice?'),(109304,4153,'_content_blocks_3_header','field_6170d8ba9800b'),(109305,4153,'content_blocks_3_description','1. Open up the cutting head by switching the water switch on the controller to Manual. This will open up the cutting head, so as soon as intensified water begins flowing from the pump it will immediately come out of the cutting head.\r\n\r\n2. Walk over to your pump and if possible set your pump to low pressure mode. If this is not possible, you should just turn the pressure compensator all the way down (counter-clockwise) so the pressure would be set at zero.\r\n\r\n3. Start the pump and intensifier and you will see a stream of water coming out of your cutting head with the pressure setting that your low pressure is set at. If you turned down the compensator in the previous step you should slowly increase the pressure with the compensator till you see water coming out of the cutting head. Increase the pressure to 10,000 psi. On most pumps this will be around 500 PSI hydraulic pressure.\r\n\r\n4. Walk back to your controller and turn the water off and on several times by using the switch. Check for leaks while you are doing this.\r\n\r\n5. Leave the head open and walk back to the pump and increase the pressure to the cutting pressure you normally use. This can be done by increasing the compensator further or by switching to high pressure mode on the controls of the pump.\r\n\r\n6. Walk back to the controller again and switch water on and off several times.\r\n\r\n7. Now you are set to start cutting again and you have properly seated the new orifice.'),(109306,4153,'_content_blocks_3_description','field_6170d8cd9800c'),(109307,4153,'content_blocks_3_images',''),(109308,4153,'_content_blocks_3_images','field_6170d8df9800d'),(109309,4153,'content_blocks_4_header','How can I prevent clogging in my abrasive line and how can I remedy a clogged line?'),(109310,4153,'_content_blocks_4_header','field_6170d8ba9800b'),(109311,4153,'content_blocks_4_description','1. One way you might see an instant clog in your abrasive line is if you touch your material with the tip of your nozzle. When this happens you will have too much back pressure against the flow of abrasive and it will cause the abrasive to get wet and back track up your line. When using a height sensor, check the distance between your nozzle and material.\r\n\r\n2. If your breathers at your mini hopper are clogged or dirty, then the pressure that pushes the abrasive over the highest point of the whip will not be able to exhaust. This will cause the abrasive in your mini hopper to become pressurized and create extra force behind your abrasive flow going to your cutting head. The extra force will push more abrasive to your cutting head than necessary and could contribute to clogging issues.\r\n\r\n3. You will notice abrasive blockages when your needle and seat start to go bad. As the slow drip of water starts to leak past your needle and seat, it will wick up the abrasive line causing the wet abrasive to block the nozzle and mixing chamber.\r\n\r\n4. Occasionally you should clean the hollow breather tube located inside your mini hopper by removing the aluminum top and blowing compressed air through the hollow stainless steel tube. Sometimes when the abrasive in the bulk feed hopper runs out, it spits into the mini hopper with higher force causing some abrasive to go down the breather tube. When abrasive gets trapped in the breather tube, it blocks the air flow that is needed to neutralize the vacuum coming from your cutting head.\r\n\r\n5. If you have a bad orifice or an orifice that is oversize or out of spec, it will cause the vacuum in the cutting head to diminish. This causes the abrasive to slow down and increases the probability of a blockage.\r\n\r\n6. A bad mixing chamber can also cause your cutting head to lose vacuum. You will notice your mixing chamber is bad when you remove it and inspect the inlet water hole on the top. If the hole is larger than 0.090” then it is out of specification.\r\n\r\n7. Another reason why you might be getting abrasive blockages is if your abrasive feed rate is set too high. When you change the orifice and nozzle to a smaller size it also means you have to turn down your abrasive feed rate. The abrasive feed rate to the cutting head might be more than the rate that is coming out of the cutting head and this will cause the abrasive to back up and block the flow.\r\n\r\n8. It is also important to make sure that the abrasive inlet tube in the cutting head is tight with no way for air to leak around it or you will get a loss of vacuum. If you have the Accustream A2 style cutting head then you should insure that the secondary or opposite feed tube is properly blocked not allowing any air through if it is not being used.'),(109312,4153,'_content_blocks_4_description','field_6170d8cd9800c'),(109313,4153,'content_blocks_4_images',''),(109314,4153,'_content_blocks_4_images','field_6170d8df9800d'),(109315,4153,'content_blocks','5'),(109316,4153,'_content_blocks','field_6170d8ac9800a'),(109317,4153,'menu','41'),(109318,4153,'_menu','field_6170d9e059837'),(109319,4153,'display_left_column','1'),(109320,4153,'_display_left_column','field_613563c4d424b'),(109321,4153,'contact_left_heading',''),(109322,4153,'_contact_left_heading','field_60c249d645c99'),(109323,4153,'contact_left_copy',''),(109324,4153,'_contact_left_copy','field_60c24a0845c9c'),(109325,4153,'display_right_column','1'),(109326,4153,'_display_right_column','field_613563f4d424c'),(109327,4153,'contact_right_heading',''),(109328,4153,'_contact_right_heading','field_60c249e945c9a'),(109329,4153,'contact_right_copy',''),(109330,4153,'_contact_right_copy','field_60c249f845c9b'),(109331,4153,'contact_right_cta',''),(109332,4153,'_contact_right_cta','field_60c24a1945c9d'),(109333,2804,'hero_gallery_0_image','4134'),(109334,2804,'_hero_gallery_0_image','field_60c239e3764b2'),(109335,2804,'hero_gallery_0_heading','test'),(109336,2804,'_hero_gallery_0_heading','field_60c23a02764b3'),(109337,2804,'hero_gallery_0_copy','test'),(109338,2804,'_hero_gallery_0_copy','field_60c23a0e764b4'),(109339,2804,'hero_gallery_0_cta','a:3:{s:5:\"title\";s:14:\"This is a test\";s:3:\"url\";s:39:\"https://www.wardjet.com/this-is-a-test/\";s:6:\"target\";s:0:\"\";}'),(109340,2804,'_hero_gallery_0_cta','field_60c23a22764b5'),(109341,4155,'hero_gallery','1'),(109342,4155,'_hero_gallery','field_60c23d554e4a3'),(109343,4155,'display_left_column','1'),(109344,4155,'_display_left_column','field_613563c4d424b'),(109345,4155,'contact_left_heading',''),(109346,4155,'_contact_left_heading','field_60c249d645c99'),(109347,4155,'contact_left_copy',''),(109348,4155,'_contact_left_copy','field_60c24a0845c9c'),(109349,4155,'display_right_column','1'),(109350,4155,'_display_right_column','field_613563f4d424c'),(109351,4155,'contact_right_heading',''),(109352,4155,'_contact_right_heading','field_60c249e945c9a'),(109353,4155,'contact_right_copy',''),(109354,4155,'_contact_right_copy','field_60c249f845c9b'),(109355,4155,'contact_right_cta',''),(109356,4155,'_contact_right_cta','field_60c24a1945c9d'),(109357,4155,'hero_banner','2806'),(109358,4155,'_hero_banner','field_6170dbe179470'),(109359,4155,'page_title','Introduction to Waterjet Cutting'),(109360,4155,'_page_title','field_6170d88998008'),(109361,4155,'page_description','What is a Waterjet?\r\n\r\nWaterjet cutting is best described as a controlled, accelerated erosion process. For this reason, a waterjet stream can cut through virtually any known material, making waterjet one of the most versatile machines available.'),(109362,4155,'_page_description','field_6170d89398009'),(109363,4155,'content_blocks_0_header','Pump'),(109364,4155,'_content_blocks_0_header','field_6170d8ba9800b'),(109365,4155,'content_blocks_0_description','The intensifier-style pump pressurizes water to very high pressures, in excess of 50,000 psi.'),(109366,4155,'_content_blocks_0_description','field_6170d8cd9800c'),(109367,4155,'content_blocks_0_images',''),(109368,4155,'_content_blocks_0_images','field_6170d8df9800d'),(109369,4155,'content_blocks_1_header','Tank'),(109370,4155,'_content_blocks_1_header','field_6170d8ba9800b'),(109371,4155,'content_blocks_1_description','The water-filled tank is the foundation of your waterjet cutting machine. It dissipates the energy of the stream after it has cut through the material on the table.'),(109372,4155,'_content_blocks_1_description','field_6170d8cd9800c'),(109373,4155,'content_blocks_1_images',''),(109374,4155,'_content_blocks_1_images','field_6170d8df9800d'),(109375,4155,'content_blocks_2_header','Cutting Head'),(109376,4155,'_content_blocks_2_header','field_6170d8ba9800b'),(109377,4155,'content_blocks_2_description','The high pressure water is transported through a series of stainless steel tubes, then often mixed with abrasive and propelled through the cutting head.'),(109378,4155,'_content_blocks_2_description','field_6170d8cd9800c'),(109379,4155,'content_blocks_2_images',''),(109380,4155,'_content_blocks_2_images','field_6170d8df9800d'),(109381,4155,'content_blocks_3_header','Abrasive Mini Hopper'),(109382,4155,'_content_blocks_3_header','field_6170d8ba9800b'),(109383,4155,'content_blocks_3_description','The mini hopper meters out abrasive to the nozzle according to specific feed rates optimized for cutting.'),(109384,4155,'_content_blocks_3_description','field_6170d8cd9800c'),(109385,4155,'content_blocks_3_images',''),(109386,4155,'_content_blocks_3_images','field_6170d8df9800d'),(109387,4155,'content_blocks_4_header','Cutting Surface'),(109388,4155,'_content_blocks_4_header','field_6170d8ba9800b'),(109389,4155,'content_blocks_4_description','Job Shop Grates™, water bricks or other supports offer a flat, rigid surface for clamping material fundamental to accurate parts.'),(109390,4155,'_content_blocks_4_description','field_6170d8cd9800c'),(109391,4155,'content_blocks_4_images',''),(109392,4155,'_content_blocks_4_images','field_6170d8df9800d'),(109393,4155,'content_blocks_5_header','Gantry'),(109394,4155,'_content_blocks_5_header','field_6170d8ba9800b'),(109395,4155,'content_blocks_5_description','The bridge-style gantry is mechanized in the X and Y axes to precisely control movement of the cutting head.'),(109396,4155,'_content_blocks_5_description','field_6170d8cd9800c'),(109397,4155,'content_blocks_5_images',''),(109398,4155,'_content_blocks_5_images','field_6170d8df9800d'),(109399,4155,'content_blocks_6_header','Abrasive Bulk Feed Hopper'),(109400,4155,'_content_blocks_6_header','field_6170d8ba9800b'),(109401,4155,'content_blocks_6_description','The bulk feed hopper holds hundreds or thousands of pounds of garnet abrasive material which is fed into the mini hopper mounted on the Z-Carriage.'),(109402,4155,'_content_blocks_6_description','field_6170d8cd9800c'),(109403,4155,'content_blocks_6_images',''),(109404,4155,'_content_blocks_6_images','field_6170d8df9800d'),(109405,4155,'content_blocks','10'),(109406,4155,'_content_blocks','field_6170d8ac9800a'),(109407,4155,'menu','11'),(109408,4155,'_menu','field_6170d9e059837'),(109409,4155,'content_blocks_7_header','Controller'),(109410,4155,'_content_blocks_7_header','field_6170d8ba9800b'),(109411,4155,'content_blocks_7_description','The PC-based touchscreen controller (HMI) software converts CAD/CAM files into basic G&amp;M code to operate the waterjet.'),(109412,4155,'_content_blocks_7_description','field_6170d8cd9800c'),(109413,4155,'content_blocks_7_images',''),(109414,4155,'_content_blocks_7_images','field_6170d8df9800d'),(109415,4155,'content_blocks_8_header','Benefits of Waterjet Cutting'),(109416,4155,'_content_blocks_8_header','field_6170d8ba9800b'),(109417,4155,'content_blocks_8_description','Waterjet cutting is best described as an accelerated erosion process that we are controlling. For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available. As one of the fastest growing machine tool industries, waterjet cutting has proven to save time and money on countless applications. See why so many have choosen waterjet because of the advantages it offers:\r\n\r\nHigh Precision (Tight Tolerances)\r\nTolerances tighter than +/- 0.005\" are achievable, especially in thinner materials such as 1\" stainless steel. Waterjet cutting also has the ability to vary tolerances in different locations on a part, ensuring the best price and quality.\r\n\r\nCut Materials up to 12” Thick\r\nMaterials ranging from 0.010\" acrylic all the way to 10” thick stainless steel can be cut by waterjet, making it a very versatile tool. You can even stack thin materials to increase productivity and lower costs!\r\n\r\nNo Heat Affected Zone (HAZ)\r\nWaterjet cutting is a natural erosion process involving no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(109418,4155,'_content_blocks_8_description','field_6170d8cd9800c'),(109419,4155,'content_blocks_8_images',''),(109420,4155,'_content_blocks_8_images','field_6170d8df9800d'),(109421,4155,'content_blocks_9_header','Next Page Button'),(109422,4155,'_content_blocks_9_header','field_6170d8ba9800b'),(109423,4155,'content_blocks_9_description',''),(109424,4155,'_content_blocks_9_description','field_6170d8cd9800c'),(109425,4155,'content_blocks_9_images',''),(109426,4155,'_content_blocks_9_images','field_6170d8df9800d'),(109427,4155,'hero_gallery_0_image','4134'),(109428,4155,'_hero_gallery_0_image','field_60c239e3764b2'),(109429,4155,'hero_gallery_0_heading','test'),(109430,4155,'_hero_gallery_0_heading','field_60c23a02764b3'),(109431,4155,'hero_gallery_0_copy','test'),(109432,4155,'_hero_gallery_0_copy','field_60c23a0e764b4'),(109433,4155,'hero_gallery_0_cta','a:3:{s:5:\"title\";s:14:\"This is a test\";s:3:\"url\";s:39:\"https://www.wardjet.com/this-is-a-test/\";s:6:\"target\";s:0:\"\";}'),(109434,4155,'_hero_gallery_0_cta','field_60c23a22764b5'),(109436,3448,'_hero_gallery_0_copy','field_60c23a0e764b4'),(109437,3448,'_hero_gallery_0_cta','field_60c23a22764b5'),(109439,3448,'hero_gallery_0_image','4134'),(109440,3448,'_hero_gallery_0_image','field_60c239e3764b2'),(109441,3448,'_hero_gallery_0_heading','field_60c23a02764b3'),(109453,3549,'_hero_gallery_0_copy','field_60c23a0e764b4'),(109454,3549,'_hero_gallery_0_cta','field_60c23a22764b5'),(109456,3549,'hero_gallery_0_image','4134'),(109457,3549,'_hero_gallery_0_image','field_60c239e3764b2'),(109458,3549,'_hero_gallery_0_heading','field_60c23a02764b3'),(109470,697,'hotspot_background',''),(109471,697,'_hotspot_background','field_618dbc89ae229'),(109472,697,'hotspots',''),(109473,697,'_hotspots','field_618dbcaeae22a'),(109474,697,'blocka',''),(109475,697,'_blocka','field_618e929289f70'),(109477,1755,'page_title','5-Axis WaterJet Cutting'),(109478,1755,'content_blocks_0_content','Go beyond cutting bevels on flat stock — 5-Axis cutting opens up 3‑dimensional cutting abilities at angles from 0° to 90.\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>SPEED</h3>\r\nDepending on the waterjet system and materials, speeds can be up to 2,000 in/min\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>RANGE OF TRAVEL</h3>\r\nCapacity of 12\" to 60\" vertical travel on Z-axis\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third col_last\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>SOFTWARE</h3>\r\nAllows the programming of bevels on the entire part or on certain edges of your parts - ideal for weld prep.\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>2D AND 3D CAPABILITIES</h3>\r\nPostprocessors are available for both 2D and 3D CAM software\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>ACCURACIES</h3>\r\nPositioning accuracies of <b>± 0.0166 degrees (± 1 arc minute)</b> make the Infini Winder the most accurate 5-Axis cutting head\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third col_last\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>MULTIPLE 5-AXIS HEADS</h3>\r\nUp to nine 5-Axis cutting heads can be installed on one cross beam with a single X-Classic controller\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>WIDE CUTTING ANGLE</h3>\r\nFrom 0° vertical to 90° horizontal.\r\n\r\n</div>\r\n</div>'),(109479,1755,'content_blocks_1_content','Putting 5-Axis &amp; Bevel Cutting Within Reach\r\n\r\nA compact and fully integrated 5-Axis solution, the Apex 60 allows for 5-Axis cuts up to 60° and taper compensation without a reduction in the 2D work area. By not compromising on quality, the Apex 60 is the most affordable 5-Axis cutting head on the market.\r\n\r\nUtilizing over 25 years of research and development, the Apex 60 has been streamlined to put the latest innovations in 5-Axis cutting within reach - all without compromising on quality. Extend your cutting capabilities.\r\n\r\n&nbsp;'),(109480,1755,'content_blocks_2_content','Cut at an angle as wide as 90°\r\n\r\nWARDJet’s unique design for 5-Axis cutting allows for 500,000 encoder counts per revolution for the A and C motors respectively, ensuring the unit can conservatively achieve accuracies of ± 1 arc minute, backlash free motion, with a torque of 39Nm or 345 in-lbs, easily outstripping the competition. WARDJet utilizes 2 harmonic drive actuators, commonly used in precision robotic applications, to ensure that the Infini Winder is a highly accurate and extremely reliable 5-Axis mechanism that meets WARDJet’s stringent requirements.\r\n\r\nWARDJet directly couples their tilting axis mechanism to the harmonic drive output flange and the rock-solid crossed roller bearing. The unparalleled backlash characteristics of the harmonic drive mechanism eliminate the slop and play inherent to other designs.\r\n\r\nDid you get that? Almost? Let\'s recap - WARDJet\'s 5-Axis Cutting heads are engineered to be substantially more accurate than any other 5-Axis cutting head in the industry.'),(109481,1755,'content_blocks_0_key_features_0_content','Depending on the waterjet system and materials, speeds can be up to 2,000 in/min'),(109482,1755,'content_blocks_0_key_features_1_content','Capacity of 12\" to 60\" vertical travel on Z-axis'),(109483,1755,'content_blocks_0_key_features_2_content','Allows the programming of bevels on the entire part or on certain edges of your parts - ideal for weld prep.'),(109484,1755,'content_blocks_0_key_features_3_content','Postprocessors are available for both 2D and 3D CAM software'),(109485,1755,'content_blocks_0_key_features_4_content','Positioning accuracies of ± 0.0166 degrees (± 1 arc minute) make the Infini Winder the most accurate 5-Axis cutting head\r\n'),(109486,1755,'content_blocks_0_key_features_5_content','Up to nine 5-Axis cutting heads can be installed on one cross beam with a single X-Classic controller\r\n'),(109487,1755,'content_blocks_0_key_features_6_content','From 0° vertical to 90° horizontal.'),(109488,1755,'hotspots',''),(109489,1755,'_hotspots','field_618dbcaeae22a'),(109490,1756,'page_title','5-Axis WaterJet Cutting'),(109491,1756,'content_blocks_0_content','Go beyond cutting bevels on flat stock — 5-Axis cutting opens up 3‑dimensional cutting abilities at angles from 0° to 90.\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>SPEED</h3>\r\nDepending on the waterjet system and materials, speeds can be up to 2,000 in/min\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>RANGE OF TRAVEL</h3>\r\nCapacity of 12\" to 60\" vertical travel on Z-axis\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third col_last\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>SOFTWARE</h3>\r\nAllows the programming of bevels on the entire part or on certain edges of your parts - ideal for weld prep.\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>2D AND 3D CAPABILITIES</h3>\r\nPostprocessors are available for both 2D and 3D CAM software\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>ACCURACIES</h3>\r\nPositioning accuracies of <b>± 0.0166 degrees (± 1 arc minute)</b> make the Infini Winder the most accurate 5-Axis cutting head\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third col_last\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>MULTIPLE 5-AXIS HEADS</h3>\r\nUp to nine 5-Axis cutting heads can be installed on one cross beam with a single X-Classic controller\r\n\r\n</div>\r\n</div>\r\n<div class=\"col_one_third\">\r\n<div class=\"feature-box fbox-small fbox-plain fadeIn animated\" data-animate=\"fadeIn\">\r\n<h3>WIDE CUTTING ANGLE</h3>\r\nFrom 0° vertical to 90° horizontal.\r\n\r\n</div>\r\n</div>'),(109492,1756,'content_blocks_1_content','Putting 5-Axis &amp; Bevel Cutting Within Reach\r\n\r\nA compact and fully integrated 5-Axis solution, the Apex 60 allows for 5-Axis cuts up to 60° and taper compensation without a reduction in the 2D work area. By not compromising on quality, the Apex 60 is the most affordable 5-Axis cutting head on the market.\r\n\r\nUtilizing over 25 years of research and development, the Apex 60 has been streamlined to put the latest innovations in 5-Axis cutting within reach - all without compromising on quality. Extend your cutting capabilities.\r\n\r\n&nbsp;'),(109493,1756,'content_blocks_2_content','Cut at an angle as wide as 90°\r\n\r\nWARDJet’s unique design for 5-Axis cutting allows for 500,000 encoder counts per revolution for the A and C motors respectively, ensuring the unit can conservatively achieve accuracies of ± 1 arc minute, backlash free motion, with a torque of 39Nm or 345 in-lbs, easily outstripping the competition. WARDJet utilizes 2 harmonic drive actuators, commonly used in precision robotic applications, to ensure that the Infini Winder is a highly accurate and extremely reliable 5-Axis mechanism that meets WARDJet’s stringent requirements.\r\n\r\nWARDJet directly couples their tilting axis mechanism to the harmonic drive output flange and the rock-solid crossed roller bearing. The unparalleled backlash characteristics of the harmonic drive mechanism eliminate the slop and play inherent to other designs.\r\n\r\nDid you get that? Almost? Let\'s recap - WARDJet\'s 5-Axis Cutting heads are engineered to be substantially more accurate than any other 5-Axis cutting head in the industry.'),(109494,1756,'content_blocks_0_key_features_0_content','Depending on the waterjet system and materials, speeds can be up to 2,000 in/min'),(109495,1756,'content_blocks_0_key_features_1_content','Capacity of 12\" to 60\" vertical travel on Z-axis'),(109496,1756,'content_blocks_0_key_features_2_content','Allows the programming of bevels on the entire part or on certain edges of your parts - ideal for weld prep.'),(109497,1756,'content_blocks_0_key_features_3_content','Postprocessors are available for both 2D and 3D CAM software'),(109498,1756,'content_blocks_0_key_features_4_content','Positioning accuracies of ± 0.0166 degrees (± 1 arc minute) make the Infini Winder the most accurate 5-Axis cutting head\r\n'),(109499,1756,'content_blocks_0_key_features_5_content','Up to nine 5-Axis cutting heads can be installed on one cross beam with a single X-Classic controller\r\n'),(109500,1756,'content_blocks_0_key_features_6_content','From 0° vertical to 90° 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