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Nos ingénieurs formés en usine sont disponibles sur chaque site et notre boutique en ligne 24h/24 et 7j/7 fournit une source unique pour s\'adapter à tous les projets, configurations, budgets et délais.\r\n'),(65156,2771,'_companies_2_content','field_6143952bf380b'),(65157,2771,'cta_label_listing','Apprendre encore plus'),(65158,2771,'_cta_label_listing','field_613a63746d0d6'),(65159,2771,'left_select_option','Veuillez sélectionner'),(65160,2771,'_left_select_option','field_61437c5e9602a'),(65161,2771,'right_select_option','Veuillez sélectionner'),(65162,2771,'_right_select_option','field_61437c679602b'),(65163,2771,'cta_label_sorter','Apprendre encore plus'),(65164,2771,'_cta_label_sorter','field_613a63866d0d7'),(65165,2771,'wardjet_reviews_0_review','Le service client de WARDJet est le meilleur de l\'industrie. Ils soutiennent leur produit et le service client est de loin meilleur que toute autre entreprise. 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Sed facer laoreet iracundia at, mel malorum inimicus erroribus an.'),(65234,2773,'_agg_hero_gallery_0_copy','field_60c23a0e764b4'),(65235,2773,'product_copy','Explorez notre travail au service du gouvernement, des institutions, de l\'industrie et du commerce au Canada, aux États-Unis et à l\'étranger.'),(65236,2773,'_product_copy','field_60f06d368b1b2'),(65237,2773,'filter_copy','Utilisez notre filtre trieur intelligent pour trouver le produit qui vous convient'),(65238,2773,'_filter_copy','field_60f06fe407435'),(65239,2773,'companies_copy','Explorez notre travail au service du gouvernement, des institutions, de l\'industrie et du commerce au Canada, aux États-Unis et à l\'étranger.'),(65240,2773,'_companies_copy','field_60f076aa085b0'),(65241,2773,'hero_gallery_0_copy','Nous sommes WARDJet et nous créons Tailored Waterjet Solutions™. <br>Nous fabriquons et fournissons des produits hautement productifs, fiables et intuitifs<br>machines de découpe au jet d\'eau fabriquées en Amérique.'),(65242,2773,'_hero_gallery_0_copy','field_60c23a0e764b4'),(65243,2773,'contact_right_copy','Votre travail parfait est à portée de clic. 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Nos ingénieurs formés en usine sont disponibles sur chaque site et notre boutique en ligne 24h/24 et 7j/7 fournit une source unique pour s\'adapter à tous les projets, configurations, budgets et délais.\r\n'),(65306,2773,'_companies_2_content','field_6143952bf380b'),(65307,2773,'cta_label_listing','Apprendre encore plus'),(65308,2773,'_cta_label_listing','field_613a63746d0d6'),(65309,2773,'left_select_option','Veuillez sélectionner'),(65310,2773,'_left_select_option','field_61437c5e9602a'),(65311,2773,'right_select_option','Veuillez sélectionner'),(65312,2773,'_right_select_option','field_61437c679602b'),(65313,2773,'cta_label_sorter','Apprendre encore plus'),(65314,2773,'_cta_label_sorter','field_613a63866d0d7'),(65315,2773,'wardjet_reviews_0_review','Le service client de WARDJet est le meilleur de l\'industrie. Ils soutiennent leur produit et le service client est de loin meilleur que toute autre entreprise. 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Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(66194,2808,'_content_blocks_8_description','field_6170d8cd9800c'),(66195,2808,'content_blocks_8_images',''),(66196,2808,'_content_blocks_8_images','field_6170d8df9800d'),(66198,2809,'hero_gallery',''),(66199,2809,'_hero_gallery','field_60c23d554e4a3'),(66200,2809,'display_left_column','1'),(66201,2809,'_display_left_column','field_613563c4d424b'),(66202,2809,'contact_left_heading',''),(66203,2809,'_contact_left_heading','field_60c249d645c99'),(66204,2809,'contact_left_copy',''),(66205,2809,'_contact_left_copy','field_60c24a0845c9c'),(66206,2809,'display_right_column','1'),(66207,2809,'_display_right_column','field_613563f4d424c'),(66208,2809,'contact_right_heading',''),(66209,2809,'_contact_right_heading','field_60c249e945c9a'),(66210,2809,'contact_right_copy',''),(66211,2809,'_contact_right_copy','field_60c249f845c9b'),(66212,2809,'contact_right_cta',''),(66213,2809,'_contact_right_cta','field_60c24a1945c9d'),(66214,2809,'hero_banner','2806'),(66215,2809,'_hero_banner','field_6170dbe179470'),(66216,2809,'page_title','Introduction to Waterjet Cutting'),(66217,2809,'_page_title','field_6170d88998008'),(66218,2809,'page_description','What is a Waterjet?\r\n\r\nWaterjet cutting is best described as a controlled, accelerated erosion process. 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Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(66275,2809,'_content_blocks_8_description','field_6170d8cd9800c'),(66276,2809,'content_blocks_8_images',''),(66277,2809,'_content_blocks_8_images','field_6170d8df9800d'),(66279,2810,'hero_gallery',''),(66280,2810,'_hero_gallery','field_60c23d554e4a3'),(66281,2810,'display_left_column','1'),(66282,2810,'_display_left_column','field_613563c4d424b'),(66283,2810,'contact_left_heading',''),(66284,2810,'_contact_left_heading','field_60c249d645c99'),(66285,2810,'contact_left_copy',''),(66286,2810,'_contact_left_copy','field_60c24a0845c9c'),(66287,2810,'display_right_column','1'),(66288,2810,'_display_right_column','field_613563f4d424c'),(66289,2810,'contact_right_heading',''),(66290,2810,'_contact_right_heading','field_60c249e945c9a'),(66291,2810,'contact_right_copy',''),(66292,2810,'_contact_right_copy','field_60c249f845c9b'),(66293,2810,'contact_right_cta',''),(66294,2810,'_contact_right_cta','field_60c24a1945c9d'),(66295,2810,'hero_banner','2806'),(66296,2810,'_hero_banner','field_6170dbe179470'),(66297,2810,'page_title','Introduction to Waterjet Cutting'),(66298,2810,'_page_title','field_6170d88998008'),(66299,2810,'page_description','What is a Waterjet?\r\n\r\nWaterjet cutting is best described as a controlled, accelerated erosion process. 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For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available. As one of the fastest growing machine tool industries, waterjet cutting has proven to save time and money on countless applications. See why so many have choosen waterjet because of the advantages it offers:\r\n\r\nHigh Precision (Tight Tolerances)\r\nTolerances tighter than +/- 0.005\" are achievable, especially in thinner materials such as 1\" stainless steel. Waterjet cutting also has the ability to vary tolerances in different locations on a part, ensuring the best price and quality.\r\n\r\nCut Materials up to 12” Thick\r\nMaterials ranging from 0.010\" acrylic all the way to 10” thick stainless steel can be cut by waterjet, making it a very versatile tool. You can even stack thin materials to increase productivity and lower costs!\r\n\r\nNo Heat Affected Zone (HAZ)\r\nWaterjet cutting is a natural erosion process involving no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(66356,2810,'_content_blocks_8_description','field_6170d8cd9800c'),(66357,2810,'content_blocks_8_images',''),(66358,2810,'_content_blocks_8_images','field_6170d8df9800d'),(66360,2804,'content_blocks_9_header','Benefits of Waterjet Cutting'),(66361,2804,'_content_blocks_9_header','field_6170d8ba9800b'),(66362,2804,'content_blocks_9_description','Waterjet cutting is best described as an accelerated erosion process that we are controlling. For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available. As one of the fastest growing machine tool industries, waterjet cutting has proven to save time and money on countless applications. See why so many have choosen waterjet because of the advantages it offers:\r\n\r\nHigh Precision (Tight Tolerances)\r\nTolerances tighter than +/- 0.005\" are achievable, especially in thinner materials such as 1\" stainless steel. Waterjet cutting also has the ability to vary tolerances in different locations on a part, ensuring the best price and quality.\r\n\r\nCut Materials up to 12” Thick\r\nMaterials ranging from 0.010\" acrylic all the way to 10” thick stainless steel can be cut by waterjet, making it a very versatile tool. You can even stack thin materials to increase productivity and lower costs!\r\n\r\nNo Heat Affected Zone (HAZ)\r\nWaterjet cutting is a natural erosion process involving no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(66363,2804,'_content_blocks_9_description','field_6170d8cd9800c'),(66364,2804,'content_blocks_9_images',''),(66365,2804,'_content_blocks_9_images','field_6170d8df9800d'),(66366,2811,'hero_gallery',''),(66367,2811,'_hero_gallery','field_60c23d554e4a3'),(66368,2811,'display_left_column','1'),(66369,2811,'_display_left_column','field_613563c4d424b'),(66370,2811,'contact_left_heading',''),(66371,2811,'_contact_left_heading','field_60c249d645c99'),(66372,2811,'contact_left_copy',''),(66373,2811,'_contact_left_copy','field_60c24a0845c9c'),(66374,2811,'display_right_column','1'),(66375,2811,'_display_right_column','field_613563f4d424c'),(66376,2811,'contact_right_heading',''),(66377,2811,'_contact_right_heading','field_60c249e945c9a'),(66378,2811,'contact_right_copy',''),(66379,2811,'_contact_right_copy','field_60c249f845c9b'),(66380,2811,'contact_right_cta',''),(66381,2811,'_contact_right_cta','field_60c24a1945c9d'),(66382,2811,'hero_banner','2806'),(66383,2811,'_hero_banner','field_6170dbe179470'),(66384,2811,'page_title','Introduction to Waterjet Cutting'),(66385,2811,'_page_title','field_6170d88998008'),(66386,2811,'page_description','What is a Waterjet?\r\n\r\nWaterjet cutting is best described as a controlled, accelerated erosion process. 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Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(66443,2811,'_content_blocks_8_description','field_6170d8cd9800c'),(66444,2811,'content_blocks_8_images',''),(66445,2811,'_content_blocks_8_images','field_6170d8df9800d'),(66446,2811,'content_blocks_9_header','Next Page Button'),(66447,2811,'_content_blocks_9_header','field_6170d8ba9800b'),(66448,2811,'content_blocks_9_description',''),(66449,2811,'_content_blocks_9_description','field_6170d8cd9800c'),(66450,2811,'content_blocks_9_images',''),(66451,2811,'_content_blocks_9_images','field_6170d8df9800d'),(66453,2812,'hero_gallery',''),(66454,2812,'_hero_gallery','field_60c23d554e4a3'),(66455,2812,'display_left_column','1'),(66456,2812,'_display_left_column','field_613563c4d424b'),(66457,2812,'contact_left_heading',''),(66458,2812,'_contact_left_heading','field_60c249d645c99'),(66459,2812,'contact_left_copy',''),(66460,2812,'_contact_left_copy','field_60c24a0845c9c'),(66461,2812,'display_right_column','1'),(66462,2812,'_display_right_column','field_613563f4d424c'),(66463,2812,'contact_right_heading',''),(66464,2812,'_contact_right_heading','field_60c249e945c9a'),(66465,2812,'contact_right_copy',''),(66466,2812,'_contact_right_copy','field_60c249f845c9b'),(66467,2812,'contact_right_cta',''),(66468,2812,'_contact_right_cta','field_60c24a1945c9d'),(66469,2812,'hero_banner','2806'),(66470,2812,'_hero_banner','field_6170dbe179470'),(66471,2812,'page_title','Introduction to Waterjet Cutting'),(66472,2812,'_page_title','field_6170d88998008'),(66473,2812,'page_description','What is a Waterjet?\r\n\r\nWaterjet cutting is best described as a controlled, accelerated erosion process. 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Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! 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Materials Can a Waterjet Cut?'),(66573,2813,'_page_title','field_6170d88998008'),(66574,2813,'page_description','The information below explains some of the cutting techniques we\'ve used when cutting these materials. We recognize that there are many materials not listed so if you have a specific question about your material feel free to contact us at (330) 677-9100.'),(66575,2813,'_page_description','field_6170d89398009'),(66576,2813,'content_blocks_0_header','Alloys'),(66577,2813,'_content_blocks_0_header','field_6170d8ba9800b'),(66578,2813,'content_blocks_0_description','Inconel, Hastalloy, Waspalloy, Titanium, Aluminum, Stainless etc. No heat effected zone or change in the molecular structure occurs in the alloy material. There is no distortion as seen with typical heat cutting methods. Generally, cutting with waterjet costs less than traditional machining or cutting methods. In many cases, no secondary removal of slag or damaged material is necessary, and minimal to no burring is seen.'),(66579,2813,'_content_blocks_0_description','field_6170d8cd9800c'),(66580,2813,'content_blocks_0_images_0_image','2814'),(66581,2813,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(66582,2813,'content_blocks_0_images_0_header',''),(66583,2813,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(66584,2813,'content_blocks_0_images_0_description',''),(66585,2813,'_content_blocks_0_images_0_description','field_6170d90398010'),(66586,2813,'content_blocks_0_images_1_image','2815'),(66587,2813,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(66588,2813,'content_blocks_0_images_1_header',''),(66589,2813,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(66590,2813,'content_blocks_0_images_1_description',''),(66591,2813,'_content_blocks_0_images_1_description','field_6170d90398010'),(66592,2813,'content_blocks_0_images','2'),(66593,2813,'_content_blocks_0_images','field_6170d8df9800d'),(66594,2813,'content_blocks_1_header','Steels'),(66595,2813,'_content_blocks_1_header','field_6170d8ba9800b'),(66596,2813,'content_blocks_1_description','Inconel, Hastalloy, Waspalloy, Titanium, Aluminum, Stainless etc. No heat effected zone or change in the molecular structure occurs in the alloy material. There is no distortion as seen with typical heat cutting methods. Generally, cutting with waterjet costs less than traditional machining or cutting methods. In many cases, no secondary removal of slag or damaged material is necessary, and minimal to no burring is seen.'),(66597,2813,'_content_blocks_1_description','field_6170d8cd9800c'),(66598,2813,'content_blocks_1_images_0_image','2817'),(66599,2813,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(66600,2813,'content_blocks_1_images_0_header',''),(66601,2813,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(66602,2813,'content_blocks_1_images_0_description',''),(66603,2813,'_content_blocks_1_images_0_description','field_6170d90398010'),(66604,2813,'content_blocks_1_images_1_image','2816'),(66605,2813,'_content_blocks_1_images_1_image','field_6170d8e99800e'),(66606,2813,'content_blocks_1_images_1_header',''),(66607,2813,'_content_blocks_1_images_1_header','field_6170d8f49800f'),(66608,2813,'content_blocks_1_images_1_description',''),(66609,2813,'_content_blocks_1_images_1_description','field_6170d90398010'),(66610,2813,'content_blocks_1_images','2'),(66611,2813,'_content_blocks_1_images','field_6170d8df9800d'),(66612,2813,'content_blocks_2_header','Laminates'),(66613,2813,'_content_blocks_2_header','field_6170d8ba9800b'),(66614,2813,'content_blocks_2_description','Waterjet, in most cases, does not see any difference between laminated materials - e.g. acrylic, aluminum, stainless and honeycomb section all laminated as one. Many aircraft parts consist of laminated materials where waterjet is the only solution.'),(66615,2813,'_content_blocks_2_description','field_6170d8cd9800c'),(66616,2813,'content_blocks_2_images_0_image','2818'),(66617,2813,'_content_blocks_2_images_0_image','field_6170d8e99800e'),(66618,2813,'content_blocks_2_images_0_header',''),(66619,2813,'_content_blocks_2_images_0_header','field_6170d8f49800f'),(66620,2813,'content_blocks_2_images_0_description',''),(66621,2813,'_content_blocks_2_images_0_description','field_6170d90398010'),(66622,2813,'content_blocks_2_images','1'),(66623,2813,'_content_blocks_2_images','field_6170d8df9800d'),(66624,2813,'content_blocks_3_header','Composites'),(66625,2813,'_content_blocks_3_header','field_6170d8ba9800b'),(66626,2813,'content_blocks_3_description','Many composites are very difficult to machine as the cutting tool tips \'gum\' up and quickly becomes inefficient. 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Glass from 1/32\" to 10\" thick can be cut, even when laminated in multiple layers.'),(66687,2813,'_content_blocks_8_description','field_6170d8cd9800c'),(66688,2813,'content_blocks_8_images_0_image','2824'),(66689,2813,'_content_blocks_8_images_0_image','field_6170d8e99800e'),(66690,2813,'content_blocks_8_images_0_header',''),(66691,2813,'_content_blocks_8_images_0_header','field_6170d8f49800f'),(66692,2813,'content_blocks_8_images_0_description',''),(66693,2813,'_content_blocks_8_images_0_description','field_6170d90398010'),(66694,2813,'content_blocks_8_images','1'),(66695,2813,'_content_blocks_8_images','field_6170d8df9800d'),(66696,2813,'content_blocks_9_header','Waterjet in Any Industry'),(66697,2813,'_content_blocks_9_header','field_6170d8ba9800b'),(66698,2813,'content_blocks_9_description','The versatility of the waterjet allows it to be used in nearly every industry. There are many different materials that the waterjet can cut. 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As you can see in the chart below each material you cut will have some unique characteristics that have to be taken into account.\r\n\r\nInsert Table'),(66699,2813,'_content_blocks_9_description','field_6170d8cd9800c'),(66700,2813,'content_blocks_9_images',''),(66701,2813,'_content_blocks_9_images','field_6170d8df9800d'),(66702,2813,'content_blocks','10'),(66703,2813,'_content_blocks','field_6170d8ac9800a'),(66704,2813,'menu','37'),(66705,2813,'_menu','field_6170d9e059837'),(66706,2813,'display_left_column','1'),(66707,2813,'_display_left_column','field_613563c4d424b'),(66708,2813,'contact_left_heading',''),(66709,2813,'_contact_left_heading','field_60c249d645c99'),(66710,2813,'contact_left_copy',''),(66711,2813,'_contact_left_copy','field_60c24a0845c9c'),(66712,2813,'display_right_column','1'),(66713,2813,'_display_right_column','field_613563f4d424c'),(66714,2813,'contact_right_heading',''),(66715,2813,'_contact_right_heading','field_60c249e945c9a'),(66716,2813,'contact_right_copy',''),(66717,2813,'_contact_right_copy','field_60c249f845c9b'),(66718,2813,'contact_right_cta',''),(66719,2813,'_contact_right_cta','field_60c24a1945c9d'),(66720,2826,'hero_gallery',''),(66721,2826,'_hero_gallery','field_60c23d554e4a3'),(66722,2826,'hero_banner',''),(66723,2826,'_hero_banner','field_6170dbe179470'),(66724,2826,'page_title','WHAT MATERIALS CAN A WATERJET CUT?'),(66725,2826,'_page_title','field_6170d88998008'),(66726,2826,'page_description','The information below explains some of the cutting techniques we\'ve used when cutting these materials. We recognize that there are many materials not listed so if you have a specific question about your material feel free to contact us at (330) 677-9100.'),(66727,2826,'_page_description','field_6170d89398009'),(66728,2826,'content_blocks_0_header','Alloys'),(66729,2826,'_content_blocks_0_header','field_6170d8ba9800b'),(66730,2826,'content_blocks_0_description','Inconel, Hastalloy, Waspalloy, Titanium, Aluminum, Stainless etc. No heat effected zone or change in the molecular structure occurs in the alloy material. There is no distortion as seen with typical heat cutting methods. Generally, cutting with waterjet costs less than traditional machining or cutting methods. In many cases, no secondary removal of slag or damaged material is necessary, and minimal to no burring is seen.'),(66731,2826,'_content_blocks_0_description','field_6170d8cd9800c'),(66732,2826,'content_blocks_0_images_0_image','2814'),(66733,2826,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(66734,2826,'content_blocks_0_images_0_header',''),(66735,2826,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(66736,2826,'content_blocks_0_images_0_description',''),(66737,2826,'_content_blocks_0_images_0_description','field_6170d90398010'),(66738,2826,'content_blocks_0_images_1_image','2815'),(66739,2826,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(66740,2826,'content_blocks_0_images_1_header',''),(66741,2826,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(66742,2826,'content_blocks_0_images_1_description',''),(66743,2826,'_content_blocks_0_images_1_description','field_6170d90398010'),(66744,2826,'content_blocks_0_images','2'),(66745,2826,'_content_blocks_0_images','field_6170d8df9800d'),(66746,2826,'content_blocks_1_header','Steels'),(66747,2826,'_content_blocks_1_header','field_6170d8ba9800b'),(66748,2826,'content_blocks_1_description','Inconel, Hastalloy, Waspalloy, Titanium, Aluminum, Stainless etc. No heat effected zone or change in the molecular structure occurs in the alloy material. There is no distortion as seen with typical heat cutting methods. Generally, cutting with waterjet costs less than traditional machining or cutting methods. In many cases, no secondary removal of slag or damaged material is necessary, and minimal to no burring is seen.'),(66749,2826,'_content_blocks_1_description','field_6170d8cd9800c'),(66750,2826,'content_blocks_1_images_0_image','2817'),(66751,2826,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(66752,2826,'content_blocks_1_images_0_header',''),(66753,2826,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(66754,2826,'content_blocks_1_images_0_description',''),(66755,2826,'_content_blocks_1_images_0_description','field_6170d90398010'),(66756,2826,'content_blocks_1_images_1_image','2816'),(66757,2826,'_content_blocks_1_images_1_image','field_6170d8e99800e'),(66758,2826,'content_blocks_1_images_1_header',''),(66759,2826,'_content_blocks_1_images_1_header','field_6170d8f49800f'),(66760,2826,'content_blocks_1_images_1_description',''),(66761,2826,'_content_blocks_1_images_1_description','field_6170d90398010'),(66762,2826,'content_blocks_1_images','2'),(66763,2826,'_content_blocks_1_images','field_6170d8df9800d'),(66764,2826,'content_blocks_2_header','Laminates'),(66765,2826,'_content_blocks_2_header','field_6170d8ba9800b'),(66766,2826,'content_blocks_2_description','Waterjet, in most cases, does not see any difference between laminated materials - e.g. acrylic, aluminum, stainless and honeycomb section all laminated as one. Many aircraft parts consist of laminated materials where waterjet is the only solution.\r\n\r\n'),(66767,2826,'_content_blocks_2_description','field_6170d8cd9800c'),(66768,2826,'content_blocks_2_images_0_image','2818'),(66769,2826,'_content_blocks_2_images_0_image','field_6170d8e99800e'),(66770,2826,'content_blocks_2_images_0_header',''),(66771,2826,'_content_blocks_2_images_0_header','field_6170d8f49800f'),(66772,2826,'content_blocks_2_images_0_description',''),(66773,2826,'_content_blocks_2_images_0_description','field_6170d90398010'),(66774,2826,'content_blocks_2_images','1'),(66775,2826,'_content_blocks_2_images','field_6170d8df9800d'),(66776,2826,'content_blocks_3_header','Composites'),(66777,2826,'_content_blocks_3_header','field_6170d8ba9800b'),(66778,2826,'content_blocks_3_description','Many composites are very difficult to machine as the cutting tool tips \'gum\' up and quickly becomes inefficient. Waterjet has no gumming at all and can leave a good clean surface requiring no additional work.'),(66779,2826,'_content_blocks_3_description','field_6170d8cd9800c'),(66780,2826,'content_blocks_3_images_0_image','2819'),(66781,2826,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(66782,2826,'content_blocks_3_images_0_header',''),(66783,2826,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(66784,2826,'content_blocks_3_images_0_description',''),(66785,2826,'_content_blocks_3_images_0_description','field_6170d90398010'),(66786,2826,'content_blocks_3_images','1'),(66787,2826,'_content_blocks_3_images','field_6170d8df9800d'),(66788,2826,'content_blocks_4_header','Plastics/Acrylics'),(66789,2826,'_content_blocks_4_header','field_6170d8ba9800b'),(66790,2826,'content_blocks_4_description','It is possible to not only cut these materials effortlessly, but also drill start holes using specialized low-pressure options available with certain systems.'),(66791,2826,'_content_blocks_4_description','field_6170d8cd9800c'),(66792,2826,'content_blocks_4_images_0_image','2820'),(66793,2826,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(66794,2826,'content_blocks_4_images_0_header',''),(66795,2826,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(66796,2826,'content_blocks_4_images_0_description',''),(66797,2826,'_content_blocks_4_images_0_description','field_6170d90398010'),(66798,2826,'content_blocks_4_images','1'),(66799,2826,'_content_blocks_4_images','field_6170d8df9800d'),(66800,2826,'content_blocks_5_header','Rubber'),(66801,2826,'_content_blocks_5_header','field_6170d8ba9800b'),(66802,2826,'content_blocks_5_description','Depending on the durometer value, rubber can be cut with water only or with abrasive. Tests will quickly reveal what the best option is for your application.'),(66803,2826,'_content_blocks_5_description','field_6170d8cd9800c'),(66804,2826,'content_blocks_5_images_0_image','2821'),(66805,2826,'_content_blocks_5_images_0_image','field_6170d8e99800e'),(66806,2826,'content_blocks_5_images_0_header',''),(66807,2826,'_content_blocks_5_images_0_header','field_6170d8f49800f'),(66808,2826,'content_blocks_5_images_0_description',''),(66809,2826,'_content_blocks_5_images_0_description','field_6170d90398010'),(66810,2826,'content_blocks_5_images','1'),(66811,2826,'_content_blocks_5_images','field_6170d8df9800d'),(66812,2826,'content_blocks_6_header','Gaskets'),(66813,2826,'_content_blocks_6_header','field_6170d8ba9800b'),(66814,2826,'content_blocks_6_description','By using waterjet for cutting gaskets, it is possible to automatically nest various sized and shaped gaskets on one sheet effortlessly. There is no longer any need for stacks of dies. Software will keep track of all remnant sheets allowing off cuts to be put back into inventory and used for smaller parts. Specialized software is available to track materials through the entire process.'),(66815,2826,'_content_blocks_6_description','field_6170d8cd9800c'),(66816,2826,'content_blocks_6_images_0_image','2822'),(66817,2826,'_content_blocks_6_images_0_image','field_6170d8e99800e'),(66818,2826,'content_blocks_6_images_0_header',''),(66819,2826,'_content_blocks_6_images_0_header','field_6170d8f49800f'),(66820,2826,'content_blocks_6_images_0_description',''),(66821,2826,'_content_blocks_6_images_0_description','field_6170d90398010'),(66822,2826,'content_blocks_6_images','1'),(66823,2826,'_content_blocks_6_images','field_6170d8df9800d'),(66824,2826,'content_blocks_7_header','Fiberglass'),(66825,2826,'_content_blocks_7_header','field_6170d8ba9800b'),(66826,2826,'content_blocks_7_description','When cutting materials that are typically associated with hazardous fine airborne materials, waterjet is an ideal solution. Particles and materials removed are transported by the water away from the surface into the tank, reducing this risk and hazard.'),(66827,2826,'_content_blocks_7_description','field_6170d8cd9800c'),(66828,2826,'content_blocks_7_images_0_image','2823'),(66829,2826,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(66830,2826,'content_blocks_7_images_0_header',''),(66831,2826,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(66832,2826,'content_blocks_7_images_0_description',''),(66833,2826,'_content_blocks_7_images_0_description','field_6170d90398010'),(66834,2826,'content_blocks_7_images','1'),(66835,2826,'_content_blocks_7_images','field_6170d8df9800d'),(66836,2826,'content_blocks_8_header','Glass'),(66837,2826,'_content_blocks_8_header','field_6170d8ba9800b'),(66838,2826,'content_blocks_8_description','Intricate cutting and shaping of glass is easy with waterjet. The waterjet can generally drill all its own start holes, making it a highly versatile tool. Glass from 1/32\" to 10\" thick can be cut, even when laminated in multiple layers.'),(66839,2826,'_content_blocks_8_description','field_6170d8cd9800c'),(66840,2826,'content_blocks_8_images_0_image','2824'),(66841,2826,'_content_blocks_8_images_0_image','field_6170d8e99800e'),(66842,2826,'content_blocks_8_images_0_header',''),(66843,2826,'_content_blocks_8_images_0_header','field_6170d8f49800f'),(66844,2826,'content_blocks_8_images_0_description',''),(66845,2826,'_content_blocks_8_images_0_description','field_6170d90398010'),(66846,2826,'content_blocks_8_images','1'),(66847,2826,'_content_blocks_8_images','field_6170d8df9800d'),(66848,2826,'content_blocks_9_header','Waterjet in Any Industry'),(66849,2826,'_content_blocks_9_header','field_6170d8ba9800b'),(66850,2826,'content_blocks_9_description','The versatility of the waterjet allows it to be used in nearly every industry. There are many different materials that the waterjet can cut. 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and Quality'),(66929,2829,'_page_title','field_6170d88998008'),(66930,2829,'page_description',''),(66931,2829,'_page_description','field_6170d89398009'),(66932,2829,'content_blocks_0_header','Overview'),(66933,2829,'_content_blocks_0_header','field_6170d8ba9800b'),(66934,2829,'content_blocks_0_description','For successful abrasive waterjet cutting, there are several factors at the cutting head that determine the precision and quality of the waterjet stream and will affect the quality of part you are able to cut with an abrasive waterjet. There are other factors that will go into cutting a precise and accurate part (machine design, controls, software and high-pressure pump) that will be discussed in other chapters. This chapter will focus on the cutting head and the waterjet as it interacts with the work piece.'),(66935,2829,'_content_blocks_0_description','field_6170d8cd9800c'),(66936,2829,'content_blocks_0_images',''),(66937,2829,'_content_blocks_0_images','field_6170d8df9800d'),(66938,2829,'content_blocks_1_header','Factors affecting precision & quality'),(66939,2829,'_content_blocks_1_header','field_6170d8ba9800b'),(66940,2829,'content_blocks_1_description','<img class=\"alignnone size-medium wp-image-6971\" src=\"http://www.wardjet.com/wp-content/uploads/2022/03/Factors-affecting-precision-quality-1-300x274.jpg\" alt=\"Factors affecting precision &amp; quality 1\" width=\"300\" height=\"274\" /><img class=\"alignnone size-medium wp-image-6970\" src=\"http://www.wardjet.com/wp-content/uploads/2022/03/Factors-affecting-precision-quality-2-300x295.jpg\" alt=\"\" width=\"300\" height=\"295\" />\r\n\r\n<span style=\"color: #808080;\"><em>Figure 1 - Abrasive and Water Only Waterjet Cutting Heads</em></span>'),(66941,2829,'_content_blocks_1_description','field_6170d8cd9800c'),(66954,2829,'content_blocks_1_images',''),(66955,2829,'_content_blocks_1_images','field_6170d8df9800d'),(66956,2829,'content_blocks_2_header','1 - Abrasive mixing tube length'),(66957,2829,'_content_blocks_2_header','field_6170d8ba9800b'),(66958,2829,'content_blocks_2_description','A longer abrasive mixing tube (a.k.a. abrasive nozzle) produces a more coherent waterjet stream. The optimum mixing tube length is 3\" - 4\" (75 mm - 100 mm).'),(66959,2829,'_content_blocks_2_description','field_6170d8cd9800c'),(66960,2829,'content_blocks_2_images',''),(66961,2829,'_content_blocks_2_images','field_6170d8df9800d'),(66962,2829,'content_blocks_3_header','2 - Alignment of components'),(66963,2829,'_content_blocks_3_header','field_6170d8ba9800b'),(66964,2829,'content_blocks_3_description','The orifice, mixing chamber and abrasive nozzle must be precisely machined and fit perfectly together to avoid damage of consumables by the waterjet stream.'),(66965,2829,'_content_blocks_3_description','field_6170d8cd9800c'),(66966,2829,'content_blocks_3_images',''),(66967,2829,'_content_blocks_3_images','field_6170d8df9800d'),(66968,2829,'content_blocks_4_header','3 - Precise orifice'),(66969,2829,'_content_blocks_4_header','field_6170d8ba9800b'),(66970,2829,'content_blocks_4_description','The inside of the abrasive nozzle must be machined to ensure perfect alignment with the waterjet stream. See \"Waterjet stream\'s effect on accuracy\" section of this chapter for more information.'),(66971,2829,'_content_blocks_4_description','field_6170d8cd9800c'),(66972,2829,'content_blocks_4_images',''),(66973,2829,'_content_blocks_4_images','field_6170d8df9800d'),(66974,2829,'content_blocks_5_header','4 - Diameter of stream'),(66975,2829,'_content_blocks_5_header','field_6170d8ba9800b'),(66976,2829,'content_blocks_5_description','A small diameter waterjet stream, as produced by a .010\" (0.25 mm) orifice produces an efficient, high-quality stream. As a trade-off, cutting speeds are slower than when using a 0.014\" (0.36 mm) or larger orifice, since less water and abrasive are used. See Chapter 2 \"Relationship Parameters\" for more information on orifice selection.'),(66977,2829,'_content_blocks_5_description','field_6170d8cd9800c'),(66978,2829,'content_blocks_5_images',''),(66979,2829,'_content_blocks_5_images','field_6170d8df9800d'),(66980,2829,'content_blocks_6_header','5 - Low, controlled stand-off from work'),(66981,2829,'_content_blocks_6_header','field_6170d8ba9800b'),(66982,2829,'content_blocks_6_description','Maintaining a close distance between the nozzle and the work piece, between 0.040\" and 0.060\" (1.0 - 1.5 mm), is critical for producing accurate parts while also getting the maximum efficiency from the waterjet. Cutting closer to the material limits the amount of atmosphere that the jet has to travel through before reaching the work piece. This limits the expansion of the waterjet stream, since as the jet expands, the effective power of the jet is reduced. Cutting speeds will need to be reduced to compensate. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Cutting under water with CNC height control will allow for ultimate control of the waterjet stream.\r\n\r\nSee effect of nozzle height below for more information.'),(66983,2829,'_content_blocks_6_description','field_6170d8cd9800c'),(66984,2829,'content_blocks_6_images',''),(66985,2829,'_content_blocks_6_images','field_6170d8df9800d'),(66986,2829,'content_blocks_7_header','Creation of the abrasive waterjet stream'),(66987,2829,'_content_blocks_7_header','field_6170d8ba9800b'),(66988,2829,'content_blocks_7_description','Following is a description of how the abrasive waterjet stream is created in the cutting head. The numbers indicated below refer to the numbers in Figure 2.\r\n\r\n<img class=\"alignnone size-medium wp-image-6973\" src=\"http://www.wardjet.com/wp-content/uploads/2022/03/closeup-of-waterjet-cutting-head-300x225.jpg\" alt=\"closeup-of-waterjet-cutting-head\" width=\"300\" height=\"225\" />\r\n\r\n<span style=\"color: #808080;\"><em>Figure 2 - Close-up of the abrasive waterjet cutting head</em></span>'),(66989,2829,'_content_blocks_7_description','field_6170d8cd9800c'),(66996,2829,'content_blocks_7_images',''),(66997,2829,'_content_blocks_7_images','field_6170d8df9800d'),(66998,2829,'content_blocks_8_header','1 - Water Pressure'),(66999,2829,'_content_blocks_8_header','field_6170d8ba9800b'),(67000,2829,'content_blocks_8_description','Water pressurized at 50,000 psi or greater enters the cutting head at relatively slow speed, in the order of a few feet per second. (See \"How It Works\" for more information on how this water pressure is created and transmitted to the cutting head.)'),(67001,2829,'_content_blocks_8_description','field_6170d8cd9800c'),(67002,2829,'content_blocks_8_images',''),(67003,2829,'_content_blocks_8_images','field_6170d8df9800d'),(67004,2829,'content_blocks_9_header','Stream Conversion'),(67005,2829,'_content_blocks_9_header','field_6170d8ba9800b'),(67006,2829,'content_blocks_9_description','The water is forced through an orifice that has a small diameter orifice, anywhere from 0.004\" to 0.045\" depending upon the application. These orifices are made of extremely hard material, such as diamond, sapphire or ruby. This step converts the water stream from a high pressure stream to a high velocity stream. At this point the water is moving in excess of 2200 miles per hour (3657 kilometers per hour).'),(67007,2829,'_content_blocks_9_description','field_6170d8cd9800c'),(67008,2829,'content_blocks_9_images',''),(67009,2829,'_content_blocks_9_images','field_6170d8df9800d'),(67010,2829,'content_blocks_10_header','3 - Venturi Effect'),(67011,2829,'_content_blocks_10_header','field_6170d8ba9800b'),(67012,2829,'content_blocks_10_description','The high velocity of the jet creates a Venturi effect, or vacuum, in the mixing chamber located immediately beneath the orifice. Abrasive, typically garnet, is metered from a mini-hopper through a plastic tube down to the cutting head and is sucked into the waterjet stream in the mixing chamber. Cutting speed will increase with more abrasive until a saturation point is reached where speed starts to decrease. If the abrasive amount is increased too high, ultimately the mixing tube will clog.\r\nOne of the exciting advancements in waterjet cutting in the past few years is the appearance on CNC- controlled abrasive metering systems. These systems precisely control the amount of abrasive that is allowed to flow to the cutting head. During the piercing process, cutting pressure and abrasive amount are reduced and the cutting head makes small, circular motions in the X and Y axes. This piercing procedure allows for difficult applications, such as piercing of glass and stone, to be processed with relative ease.'),(67013,2829,'_content_blocks_10_description','field_6170d8cd9800c'),(67014,2829,'content_blocks_10_images',''),(67015,2829,'_content_blocks_10_images','field_6170d8df9800d'),(67016,2829,'content_blocks_11_header','4 - Waterjet stream & abrasive mixture'),(67017,2829,'_content_blocks_11_header','field_6170d8ba9800b'),(67018,2829,'content_blocks_11_description','The abrasive is fully mixed in the waterjet stream and is accelerated to approximately the speed of the waterjet stream. This step does steal some energy from the waterjet stream, slowing it down slightly.'),(67019,2829,'_content_blocks_11_description','field_6170d8cd9800c'),(67020,2829,'content_blocks_11_images',''),(67021,2829,'_content_blocks_11_images','field_6170d8df9800d'),(67022,2829,'content_blocks_12_header','5 - Accelerated Erosion'),(67023,2829,'_content_blocks_12_header','field_6170d8ba9800b'),(67024,2829,'content_blocks_12_description','The abrasive waterjet stream exits the mixing tube with extreme speed and power. The abrasive erodes the material to be cut. The process is referred to as \"abrasive waterjet cutting\" because it is the abrasive that is actually doing the cutting. The water\'s role is simply to give speed and power to the abrasive. In pure waterjet cutting, used for soft materials like foam and food, the force of the waterjet stream alone is enough to cut the material and abrasive is not required.'),(67025,2829,'_content_blocks_12_description','field_6170d8cd9800c'),(67026,2829,'content_blocks_12_images',''),(67027,2829,'_content_blocks_12_images','field_6170d8df9800d'),(67028,2829,'content_blocks_13_header','Affect of speed upon kerf angle'),(67029,2829,'_content_blocks_13_header','field_6170d8ba9800b'),(67030,2829,'content_blocks_13_description','Kerf angle, or bevel, refers to the dimensional difference between the top and bottom of the cut cross-section. Cutting too fast will result in a wider kerf width at the top of the cut cross-section and a narrower kerf width at the bottom of the zone. In Fig. 3, from left to right, cuts were done at 26 inches per minute (ipm), 14 ipm and 9.7 ipm (660 millimeters per minute [mm/min], 355 mm/min and 246 mm/min). All other parameters were held constant (pressure 60 kpsi, 0.060\" standoff distance, 1.3 lb/min abrasive [4134 bar, 1.5mm and 600 grams/min]). At the top of the cut, kerf width was similar, around 0.044\" (1.12 mm). The difference between top and bottom going from left to right was 0.017\", 0.013\" and 0.011\" (0.43 mm, 0.33 mm and 0.28 mm). This shows the decrease in angularity as speed decreases.\r\n\r\nFigure 3 - 3/4\" (20 mm) Aluminum with 3 different cut speeds'),(67031,2829,'_content_blocks_13_description','field_6170d8cd9800c'),(67032,2829,'content_blocks_13_images_0_image','2832'),(67033,2829,'_content_blocks_13_images_0_image','field_6170d8e99800e'),(67034,2829,'content_blocks_13_images_0_header','High Speed, Widest Kerf at Top, Narrowest aat Bottom'),(67035,2829,'_content_blocks_13_images_0_header','field_6170d8f49800f'),(67036,2829,'content_blocks_13_images_0_description',''),(67037,2829,'_content_blocks_13_images_0_description','field_6170d90398010'),(67038,2829,'content_blocks_13_images_1_image','2833'),(67039,2829,'_content_blocks_13_images_1_image','field_6170d8e99800e'),(67040,2829,'content_blocks_13_images_1_header','Medium Speed, Wider Kerf width at top than at bottom'),(67041,2829,'_content_blocks_13_images_1_header','field_6170d8f49800f'),(67042,2829,'content_blocks_13_images_1_description',''),(67043,2829,'_content_blocks_13_images_1_description','field_6170d90398010'),(67044,2829,'content_blocks_13_images_2_image','2834'),(67045,2829,'_content_blocks_13_images_2_image','field_6170d8e99800e'),(67046,2829,'content_blocks_13_images_2_header','Slower Speed, Similar width Kerf at top and bottom'),(67047,2829,'_content_blocks_13_images_2_header','field_6170d8f49800f'),(67048,2829,'content_blocks_13_images_2_description',''),(67049,2829,'_content_blocks_13_images_2_description','field_6170d90398010'),(67050,2829,'content_blocks_13_images','3'),(67051,2829,'_content_blocks_13_images','field_6170d8df9800d'),(67052,2829,'content_blocks_14_header',''),(67053,2829,'_content_blocks_14_header','field_6170d8ba9800b'),(67054,2829,'content_blocks_14_description','The picture below shows one additional cut that was done extremely slowly (1 ipm or 25.4 mm/min) to demonstrate that when speed is decreased enough, the kerf width at the bottom of the part will be larger than at the top. In this example the kerf width at the bottom was 0.014\" (0.36 mm) larger than at the top.'),(67055,2829,'_content_blocks_14_description','field_6170d8cd9800c'),(67056,2829,'content_blocks_14_images_0_image','2835'),(67057,2829,'_content_blocks_14_images_0_image','field_6170d8e99800e'),(67058,2829,'content_blocks_14_images_0_header','Very slow speed, Narrower kerf width at top, Wider at Bottom.'),(67059,2829,'_content_blocks_14_images_0_header','field_6170d8f49800f'),(67060,2829,'content_blocks_14_images_0_description',''),(67061,2829,'_content_blocks_14_images_0_description','field_6170d90398010'),(67062,2829,'content_blocks_14_images','1'),(67063,2829,'_content_blocks_14_images','field_6170d8df9800d'),(67064,2829,'content_blocks','22'),(67065,2829,'_content_blocks','field_6170d8ac9800a'),(67066,2829,'menu','37'),(67067,2829,'_menu','field_6170d9e059837'),(67068,2829,'display_left_column','1'),(67069,2829,'_display_left_column','field_613563c4d424b'),(67070,2829,'contact_left_heading',''),(67071,2829,'_contact_left_heading','field_60c249d645c99'),(67072,2829,'contact_left_copy',''),(67073,2829,'_contact_left_copy','field_60c24a0845c9c'),(67074,2829,'display_right_column','1'),(67075,2829,'_display_right_column','field_613563f4d424c'),(67076,2829,'contact_right_heading',''),(67077,2829,'_contact_right_heading','field_60c249e945c9a'),(67078,2829,'contact_right_copy',''),(67079,2829,'_contact_right_copy','field_60c249f845c9b'),(67080,2829,'contact_right_cta',''),(67081,2829,'_contact_right_cta','field_60c24a1945c9d'),(67082,2837,'hero_gallery',''),(67083,2837,'_hero_gallery','field_60c23d554e4a3'),(67084,2837,'hero_banner',''),(67085,2837,'_hero_banner','field_6170dbe179470'),(67086,2837,'page_title','Precision and Quality'),(67087,2837,'_page_title','field_6170d88998008'),(67088,2837,'page_description',''),(67089,2837,'_page_description','field_6170d89398009'),(67090,2837,'content_blocks_0_header','Overview'),(67091,2837,'_content_blocks_0_header','field_6170d8ba9800b'),(67092,2837,'content_blocks_0_description','For successful abrasive waterjet cutting, there are several factors at the cutting head that determine the precision and quality of the waterjet stream and will affect the quality of part you are able to cut with an abrasive waterjet. There are other factors that will go into cutting a precise and accurate part (machine design, controls, software and high-pressure pump) that will be discussed in other chapters. This chapter will focus on the cutting head and the waterjet as it interacts with the work piece.'),(67093,2837,'_content_blocks_0_description','field_6170d8cd9800c'),(67094,2837,'content_blocks_0_images',''),(67095,2837,'_content_blocks_0_images','field_6170d8df9800d'),(67096,2837,'content_blocks_1_header','Factors affecting precision & quality'),(67097,2837,'_content_blocks_1_header','field_6170d8ba9800b'),(67098,2837,'content_blocks_1_description','Figure 1 - Abrasive and Water Only Waterjet Cutting Heads'),(67099,2837,'_content_blocks_1_description','field_6170d8cd9800c'),(67100,2837,'content_blocks_1_images_0_image','2830'),(67101,2837,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(67102,2837,'content_blocks_1_images_0_header',''),(67103,2837,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(67104,2837,'content_blocks_1_images_0_description',''),(67105,2837,'_content_blocks_1_images_0_description','field_6170d90398010'),(67106,2837,'content_blocks_1_images_1_image','2831'),(67107,2837,'_content_blocks_1_images_1_image','field_6170d8e99800e'),(67108,2837,'content_blocks_1_images_1_header',''),(67109,2837,'_content_blocks_1_images_1_header','field_6170d8f49800f'),(67110,2837,'content_blocks_1_images_1_description',''),(67111,2837,'_content_blocks_1_images_1_description','field_6170d90398010'),(67112,2837,'content_blocks_1_images','2'),(67113,2837,'_content_blocks_1_images','field_6170d8df9800d'),(67114,2837,'content_blocks_2_header','1 - Abrasive mixing tube length'),(67115,2837,'_content_blocks_2_header','field_6170d8ba9800b'),(67116,2837,'content_blocks_2_description','A longer abrasive mixing tube (a.k.a. abrasive nozzle) produces a more coherent waterjet stream. The optimum mixing tube length is 3\" - 4\" (75 mm - 100 mm).'),(67117,2837,'_content_blocks_2_description','field_6170d8cd9800c'),(67118,2837,'content_blocks_2_images',''),(67119,2837,'_content_blocks_2_images','field_6170d8df9800d'),(67120,2837,'content_blocks_3_header','2 - Alignment of components'),(67121,2837,'_content_blocks_3_header','field_6170d8ba9800b'),(67122,2837,'content_blocks_3_description','The orifice, mixing chamber and abrasive nozzle must be precisely machined and fit perfectly together to avoid damage of consumables by the waterjet stream.'),(67123,2837,'_content_blocks_3_description','field_6170d8cd9800c'),(67124,2837,'content_blocks_3_images',''),(67125,2837,'_content_blocks_3_images','field_6170d8df9800d'),(67126,2837,'content_blocks_4_header','3 - Precise orifice'),(67127,2837,'_content_blocks_4_header','field_6170d8ba9800b'),(67128,2837,'content_blocks_4_description','The inside of the abrasive nozzle must be machined to ensure perfect alignment with the waterjet stream. See \"Waterjet stream\'s effect on accuracy\" section of this chapter for more information.'),(67129,2837,'_content_blocks_4_description','field_6170d8cd9800c'),(67130,2837,'content_blocks_4_images',''),(67131,2837,'_content_blocks_4_images','field_6170d8df9800d'),(67132,2837,'content_blocks_5_header','4 - Diameter of stream'),(67133,2837,'_content_blocks_5_header','field_6170d8ba9800b'),(67134,2837,'content_blocks_5_description','A small diameter waterjet stream, as produced by a .010\" (0.25 mm) orifice produces an efficient, high-quality stream. As a trade-off, cutting speeds are slower than when using a 0.014\" (0.36 mm) or larger orifice, since less water and abrasive are used. See Chapter 2 \"Relationship Parameters\" for more information on orifice selection.'),(67135,2837,'_content_blocks_5_description','field_6170d8cd9800c'),(67136,2837,'content_blocks_5_images',''),(67137,2837,'_content_blocks_5_images','field_6170d8df9800d'),(67138,2837,'content_blocks_6_header','5 - Low, controlled stand-off from work'),(67139,2837,'_content_blocks_6_header','field_6170d8ba9800b'),(67140,2837,'content_blocks_6_description','Maintaining a close distance between the nozzle and the work piece, between 0.040\" and 0.060\" (1.0 - 1.5 mm), is critical for producing accurate parts while also getting the maximum efficiency from the waterjet. Cutting closer to the material limits the amount of atmosphere that the jet has to travel through before reaching the work piece. This limits the expansion of the waterjet stream, since as the jet expands, the effective power of the jet is reduced. Cutting speeds will need to be reduced to compensate. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Cutting under water with CNC height control will allow for ultimate control of the waterjet stream.\r\n\r\nSee effect of nozzle height below for more information.'),(67141,2837,'_content_blocks_6_description','field_6170d8cd9800c'),(67142,2837,'content_blocks_6_images',''),(67143,2837,'_content_blocks_6_images','field_6170d8df9800d'),(67144,2837,'content_blocks_7_header','Creation of the abrasive waterjet stream'),(67145,2837,'_content_blocks_7_header','field_6170d8ba9800b'),(67146,2837,'content_blocks_7_description','Following is a description of how the abrasive waterjet stream is created in the cutting head. The numbers indicated below refer to the numbers in Figure 2.\r\n\r\n'),(67147,2837,'_content_blocks_7_description','field_6170d8cd9800c'),(67148,2837,'content_blocks_7_images_0_image','2831'),(67149,2837,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(67150,2837,'content_blocks_7_images_0_header',''),(67151,2837,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(67152,2837,'content_blocks_7_images_0_description',''),(67153,2837,'_content_blocks_7_images_0_description','field_6170d90398010'),(67154,2837,'content_blocks_7_images','1'),(67155,2837,'_content_blocks_7_images','field_6170d8df9800d'),(67156,2837,'content_blocks_8_header','1 - Water Pressure'),(67157,2837,'_content_blocks_8_header','field_6170d8ba9800b'),(67158,2837,'content_blocks_8_description','Water pressurized at 50,000 psi or greater enters the cutting head at relatively slow speed, in the order of a few feet per second. (See \"How It Works\" for more information on how this water pressure is created and transmitted to the cutting head.)'),(67159,2837,'_content_blocks_8_description','field_6170d8cd9800c'),(67160,2837,'content_blocks_8_images',''),(67161,2837,'_content_blocks_8_images','field_6170d8df9800d'),(67162,2837,'content_blocks_9_header','Stream Conversion'),(67163,2837,'_content_blocks_9_header','field_6170d8ba9800b'),(67164,2837,'content_blocks_9_description','The water is forced through an orifice that has a small diameter orifice, anywhere from 0.004\" to 0.045\" depending upon the application. These orifices are made of extremely hard material, such as diamond, sapphire or ruby. This step converts the water stream from a high pressure stream to a high velocity stream. At this point the water is moving in excess of 2200 miles per hour (3657 kilometers per hour).'),(67165,2837,'_content_blocks_9_description','field_6170d8cd9800c'),(67166,2837,'content_blocks_9_images',''),(67167,2837,'_content_blocks_9_images','field_6170d8df9800d'),(67168,2837,'content_blocks_10_header','3 - Venturi Effect'),(67169,2837,'_content_blocks_10_header','field_6170d8ba9800b'),(67170,2837,'content_blocks_10_description','The high velocity of the jet creates a Venturi effect, or vacuum, in the mixing chamber located immediately beneath the orifice. Abrasive, typically garnet, is metered from a mini-hopper through a plastic tube down to the cutting head and is sucked into the waterjet stream in the mixing chamber. Cutting speed will increase with more abrasive until a saturation point is reached where speed starts to decrease. If the abrasive amount is increased too high, ultimately the mixing tube will clog.\r\nOne of the exciting advancements in waterjet cutting in the past few years is the appearance on CNC- controlled abrasive metering systems. These systems precisely control the amount of abrasive that is allowed to flow to the cutting head. During the piercing process, cutting pressure and abrasive amount are reduced and the cutting head makes small, circular motions in the X and Y axes. This piercing procedure allows for difficult applications, such as piercing of glass and stone, to be processed with relative ease.'),(67171,2837,'_content_blocks_10_description','field_6170d8cd9800c'),(67172,2837,'content_blocks_10_images',''),(67173,2837,'_content_blocks_10_images','field_6170d8df9800d'),(67174,2837,'content_blocks_11_header','4 - Waterjet stream & abrasive mixture'),(67175,2837,'_content_blocks_11_header','field_6170d8ba9800b'),(67176,2837,'content_blocks_11_description','The abrasive is fully mixed in the waterjet stream and is accelerated to approximately the speed of the waterjet stream. This step does steal some energy from the waterjet stream, slowing it down slightly.'),(67177,2837,'_content_blocks_11_description','field_6170d8cd9800c'),(67178,2837,'content_blocks_11_images',''),(67179,2837,'_content_blocks_11_images','field_6170d8df9800d'),(67180,2837,'content_blocks_12_header','5 - Accelerated Erosion'),(67181,2837,'_content_blocks_12_header','field_6170d8ba9800b'),(67182,2837,'content_blocks_12_description','The abrasive waterjet stream exits the mixing tube with extreme speed and power. The abrasive erodes the material to be cut. The process is referred to as \"abrasive waterjet cutting\" because it is the abrasive that is actually doing the cutting. The water\'s role is simply to give speed and power to the abrasive. In pure waterjet cutting, used for soft materials like foam and food, the force of the waterjet stream alone is enough to cut the material and abrasive is not required.\r\n\r\n'),(67183,2837,'_content_blocks_12_description','field_6170d8cd9800c'),(67184,2837,'content_blocks_12_images',''),(67185,2837,'_content_blocks_12_images','field_6170d8df9800d'),(67186,2837,'content_blocks_13_header','Affect of speed upon kerf angle'),(67187,2837,'_content_blocks_13_header','field_6170d8ba9800b'),(67188,2837,'content_blocks_13_description','Kerf angle, or bevel, refers to the dimensional difference between the top and bottom of the cut cross-section. Cutting too fast will result in a wider kerf width at the top of the cut cross-section and a narrower kerf width at the bottom of the zone. In Fig. 3, from left to right, cuts were done at 26 inches per minute (ipm), 14 ipm and 9.7 ipm (660 millimeters per minute [mm/min], 355 mm/min and 246 mm/min). All other parameters were held constant (pressure 60 kpsi, 0.060\" standoff distance, 1.3 lb/min abrasive [4134 bar, 1.5mm and 600 grams/min]). At the top of the cut, kerf width was similar, around 0.044\" (1.12 mm). The difference between top and bottom going from left to right was 0.017\", 0.013\" and 0.011\" (0.43 mm, 0.33 mm and 0.28 mm). This shows the decrease in angularity as speed decreases.\r\n\r\n\r\nFigure 3 - 3/4\" (20 mm) Aluminum with 3 different cut speeds\r\n'),(67189,2837,'_content_blocks_13_description','field_6170d8cd9800c'),(67190,2837,'content_blocks_13_images_0_image','2832'),(67191,2837,'_content_blocks_13_images_0_image','field_6170d8e99800e'),(67192,2837,'content_blocks_13_images_0_header','High Speed, Widest Kerf at Top, Narrowest aat Bottom'),(67193,2837,'_content_blocks_13_images_0_header','field_6170d8f49800f'),(67194,2837,'content_blocks_13_images_0_description',''),(67195,2837,'_content_blocks_13_images_0_description','field_6170d90398010'),(67196,2837,'content_blocks_13_images_1_image','2833'),(67197,2837,'_content_blocks_13_images_1_image','field_6170d8e99800e'),(67198,2837,'content_blocks_13_images_1_header','Medium Speed, Wider Kerf width at top than at bottom'),(67199,2837,'_content_blocks_13_images_1_header','field_6170d8f49800f'),(67200,2837,'content_blocks_13_images_1_description',''),(67201,2837,'_content_blocks_13_images_1_description','field_6170d90398010'),(67202,2837,'content_blocks_13_images_2_image','2834'),(67203,2837,'_content_blocks_13_images_2_image','field_6170d8e99800e'),(67204,2837,'content_blocks_13_images_2_header','Slower Speed, Similar width Kerf at top and bottom'),(67205,2837,'_content_blocks_13_images_2_header','field_6170d8f49800f'),(67206,2837,'content_blocks_13_images_2_description',''),(67207,2837,'_content_blocks_13_images_2_description','field_6170d90398010'),(67208,2837,'content_blocks_13_images','3'),(67209,2837,'_content_blocks_13_images','field_6170d8df9800d'),(67210,2837,'content_blocks_14_header',''),(67211,2837,'_content_blocks_14_header','field_6170d8ba9800b'),(67212,2837,'content_blocks_14_description','The picture below shows one additional cut that was done extremely slowly (1 ipm or 25.4 mm/min) to demonstrate that when speed is decreased enough, the kerf width at the bottom of the part will be larger than at the top. In this example the kerf width at the bottom was 0.014\" (0.36 mm) larger than at the top.\r\n\r\n'),(67213,2837,'_content_blocks_14_description','field_6170d8cd9800c'),(67214,2837,'content_blocks_14_images_0_image','2835'),(67215,2837,'_content_blocks_14_images_0_image','field_6170d8e99800e'),(67216,2837,'content_blocks_14_images_0_header','Very slow speed, Narrower kerf width at top, Wider at Bottom'),(67217,2837,'_content_blocks_14_images_0_header','field_6170d8f49800f'),(67218,2837,'content_blocks_14_images_0_description',''),(67219,2837,'_content_blocks_14_images_0_description','field_6170d90398010'),(67220,2837,'content_blocks_14_images','1'),(67221,2837,'_content_blocks_14_images','field_6170d8df9800d'),(67222,2837,'content_blocks','15'),(67223,2837,'_content_blocks','field_6170d8ac9800a'),(67224,2837,'menu','11'),(67225,2837,'_menu','field_6170d9e059837'),(67226,2837,'display_left_column','1'),(67227,2837,'_display_left_column','field_613563c4d424b'),(67228,2837,'contact_left_heading',''),(67229,2837,'_contact_left_heading','field_60c249d645c99'),(67230,2837,'contact_left_copy',''),(67231,2837,'_contact_left_copy','field_60c24a0845c9c'),(67232,2837,'display_right_column','1'),(67233,2837,'_display_right_column','field_613563f4d424c'),(67234,2837,'contact_right_heading',''),(67235,2837,'_contact_right_heading','field_60c249e945c9a'),(67236,2837,'contact_right_copy',''),(67237,2837,'_contact_right_copy','field_60c249f845c9b'),(67238,2837,'contact_right_cta',''),(67239,2837,'_contact_right_cta','field_60c24a1945c9d'),(67241,2829,'_wpml_media_featured','0'),(67242,2829,'_wpml_media_duplicate','0'),(67243,2835,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67244,2834,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67245,2833,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67246,2832,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67247,2831,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67248,2830,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67249,2838,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Nozzle-Height-1.jpg'),(67250,2838,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:457;s:6:\"height\";i:231;s:4:\"file\";s:68:\"2021/10/Waterjet-University_-Precision-n-Quality-Nozzle-Height-1.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67251,2839,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Nozzle-Height-2.jpg'),(67252,2839,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:469;s:6:\"height\";i:229;s:4:\"file\";s:68:\"2021/10/Waterjet-University_-Precision-n-Quality-Nozzle-Height-2.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67253,2840,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Tight-Radii.jpg'),(67254,2840,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:357;s:6:\"height\";i:378;s:4:\"file\";s:64:\"2021/10/Waterjet-University_-Precision-n-Quality-Tight-Radii.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67255,2840,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67256,2839,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67257,2838,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67258,2829,'content_blocks_15_header','Drag of waterjet stream and cut quality'),(67259,2829,'_content_blocks_15_header','field_6170d8ba9800b'),(67260,2829,'content_blocks_15_description','Increasing feedrate results in increased trail back of waterjet stream. This concept is shown in Figure 5 below. Rougher edge quality is the result of more shearing action versus erosion action of abrasive at slower speeds. Modern controllers allow the user to adjust cut quality based upon part requirements. High-precision holes can be cut slower for a smoother, straighter cut. Faster cutting speeds with rougher edge quality can be used on less critical areas.'),(67261,2829,'_content_blocks_15_description','field_6170d8cd9800c'),(67262,2829,'content_blocks_15_images_0_image','2950'),(67263,2829,'_content_blocks_15_images_0_image','field_6170d8e99800e'),(67264,2829,'content_blocks_15_images_0_header','Seperation Cut'),(67265,2829,'_content_blocks_15_images_0_header','field_6170d8f49800f'),(67266,2829,'content_blocks_15_images_0_description',''),(67267,2829,'_content_blocks_15_images_0_description','field_6170d90398010'),(67268,2829,'content_blocks_15_images_1_image','2951'),(67269,2829,'_content_blocks_15_images_1_image','field_6170d8e99800e'),(67270,2829,'content_blocks_15_images_1_header','Through Cut'),(67271,2829,'_content_blocks_15_images_1_header','field_6170d8f49800f'),(67272,2829,'content_blocks_15_images_1_description',''),(67273,2829,'_content_blocks_15_images_1_description','field_6170d90398010'),(67274,2829,'content_blocks_15_images_2_image','2952'),(67275,2829,'_content_blocks_15_images_2_image','field_6170d8e99800e'),(67276,2829,'content_blocks_15_images_2_header','Clean Cut ± 0.010\"'),(67277,2829,'_content_blocks_15_images_2_header','field_6170d8f49800f'),(67278,2829,'content_blocks_15_images_2_description',''),(67279,2829,'_content_blocks_15_images_2_description','field_6170d90398010'),(67280,2829,'content_blocks_15_images_3_image','2953'),(67281,2829,'_content_blocks_15_images_3_image','field_6170d8e99800e'),(67282,2829,'content_blocks_15_images_3_header','Good Finish'),(67283,2829,'_content_blocks_15_images_3_header','field_6170d8f49800f'),(67284,2829,'content_blocks_15_images_3_description',''),(67285,2829,'_content_blocks_15_images_3_description','field_6170d90398010'),(67286,2829,'content_blocks_15_images_4_image','2954'),(67287,2829,'_content_blocks_15_images_4_image','field_6170d8e99800e'),(67288,2829,'content_blocks_15_images_4_header','Excellent Finish ± 0.005\"'),(67289,2829,'_content_blocks_15_images_4_header','field_6170d8f49800f'),(67290,2829,'content_blocks_15_images_4_description',''),(67291,2829,'_content_blocks_15_images_4_description','field_6170d90398010'),(67292,2829,'content_blocks_15_images','5'),(67293,2829,'_content_blocks_15_images','field_6170d8df9800d'),(67294,2829,'content_blocks_16_header','Effect of Nozzle Height'),(67295,2829,'_content_blocks_16_header','field_6170d8ba9800b'),(67296,2829,'content_blocks_16_description','For best cut quality, an optimum distance between the nozzle and the work piece should be maintained. Typically, between 0.0625\" and 0.125\" (1.5 – 3.0 mm) is the optimum height for abrasive waterjet cutting. As the distance increases above 0.125\", rounding on the top edge of the cut will result. This occurs because the waterjet stream looses coherence as it travels through open air. Increased nozzle height will also result in increased kerf angle. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Automatic height control is the most reliable and accurate way to maintain proper standoff distance. Figure 7 shows that if the nozzle height is increased too far, the jet will not have enough power to fully penetrate material that it would easily cut at much lower heights.'),(67297,2829,'_content_blocks_16_description','field_6170d8cd9800c'),(67298,2829,'content_blocks_16_images_0_image','2838'),(67299,2829,'_content_blocks_16_images_0_image','field_6170d8e99800e'),(67300,2829,'content_blocks_16_images_0_header',''),(67301,2829,'_content_blocks_16_images_0_header','field_6170d8f49800f'),(67302,2829,'content_blocks_16_images_0_description','Figure 6 - 3/4\" Aluminum with cuts at various nozzle heights, same speed'),(67303,2829,'_content_blocks_16_images_0_description','field_6170d90398010'),(67304,2829,'content_blocks_16_images_1_image','2839'),(67305,2829,'_content_blocks_16_images_1_image','field_6170d8e99800e'),(67306,2829,'content_blocks_16_images_1_header',''),(67307,2829,'_content_blocks_16_images_1_header','field_6170d8f49800f'),(67308,2829,'content_blocks_16_images_1_description','Figure 7 - Increasing nozzle height to point of no jet penetration'),(67309,2829,'_content_blocks_16_images_1_description','field_6170d90398010'),(67310,2829,'content_blocks_16_images','2'),(67311,2829,'_content_blocks_16_images','field_6170d8df9800d'),(67312,2829,'content_blocks_17_header','Effect of speed on inside corners'),(67313,2829,'_content_blocks_17_header','field_6170d8ba9800b'),(67314,2829,'content_blocks_17_description','Since the waterjet is a non-rigid cutting tool, inside corners on parts can exhibit a certain amount of overcut on the bottom, or exit, side of the part. This can be reduced by decelerating into the corner and slowly accelerating, allowing the bottom portion of the jet to catch up with the top portion around the corner. The waterjet control must have the ability to do this automatically.'),(67315,2829,'_content_blocks_17_description','field_6170d8cd9800c'),(67316,2829,'content_blocks_17_images_0_image','6963'),(67317,2829,'_content_blocks_17_images_0_image','field_6170d8e99800e'),(67318,2829,'content_blocks_17_images_0_header',''),(67319,2829,'_content_blocks_17_images_0_header','field_6170d8f49800f'),(67320,2829,'content_blocks_17_images_0_description','Figure 8 - Corner speed too fast'),(67321,2829,'_content_blocks_17_images_0_description','field_6170d90398010'),(67322,2829,'content_blocks_17_images','1'),(67323,2829,'_content_blocks_17_images','field_6170d8df9800d'),(67324,2829,'content_blocks_18_header','Tight radii'),(67325,2829,'_content_blocks_18_header','field_6170d8ba9800b'),(67326,2829,'content_blocks_18_description','Since the waterjet stream is a round tool, with a diameter between 0.030\" and 0.040\" (0.76 mm and 1.02 mm) for abrasive waterjet cutting, creating any inside corner that is perfectly square is impossible. CAM software will typically read geometries and give a user the option to automatically place a very small radius on these corners. This will avoid damaging the part and reduce processing time, as radii are faster to cut than square corners. For very acute angles, the actual part that is cut may differ significantly from the original drawing and should be considered for form, fit and function before processing.'),(67327,2829,'_content_blocks_18_description','field_6170d8cd9800c'),(67328,2829,'content_blocks_18_images_0_image','2840'),(67329,2829,'_content_blocks_18_images_0_image','field_6170d8e99800e'),(67330,2829,'content_blocks_18_images_0_header',''),(67331,2829,'_content_blocks_18_images_0_header','field_6170d8f49800f'),(67332,2829,'content_blocks_18_images_0_description',''),(67333,2829,'_content_blocks_18_images_0_description','field_6170d90398010'),(67334,2829,'content_blocks_18_images','1'),(67335,2829,'_content_blocks_18_images','field_6170d8df9800d'),(67336,2841,'hero_gallery',''),(67337,2841,'_hero_gallery','field_60c23d554e4a3'),(67338,2841,'hero_banner',''),(67339,2841,'_hero_banner','field_6170dbe179470'),(67340,2841,'page_title','Precision and Quality'),(67341,2841,'_page_title','field_6170d88998008'),(67342,2841,'page_description',''),(67343,2841,'_page_description','field_6170d89398009'),(67344,2841,'content_blocks_0_header','Overview'),(67345,2841,'_content_blocks_0_header','field_6170d8ba9800b'),(67346,2841,'content_blocks_0_description','For successful abrasive waterjet cutting, there are several factors at the cutting head that determine the precision and quality of the waterjet stream and will affect the quality of part you are able to cut with an abrasive waterjet. There are other factors that will go into cutting a precise and accurate part (machine design, controls, software and high-pressure pump) that will be discussed in other chapters. This chapter will focus on the cutting head and the waterjet as it interacts with the work piece.'),(67347,2841,'_content_blocks_0_description','field_6170d8cd9800c'),(67348,2841,'content_blocks_0_images',''),(67349,2841,'_content_blocks_0_images','field_6170d8df9800d'),(67350,2841,'content_blocks_1_header','Factors affecting precision & quality'),(67351,2841,'_content_blocks_1_header','field_6170d8ba9800b'),(67352,2841,'content_blocks_1_description','Figure 1 - Abrasive and Water Only Waterjet Cutting Heads'),(67353,2841,'_content_blocks_1_description','field_6170d8cd9800c'),(67354,2841,'content_blocks_1_images_0_image','2830'),(67355,2841,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(67356,2841,'content_blocks_1_images_0_header',''),(67357,2841,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(67358,2841,'content_blocks_1_images_0_description',''),(67359,2841,'_content_blocks_1_images_0_description','field_6170d90398010'),(67360,2841,'content_blocks_1_images_1_image','2831'),(67361,2841,'_content_blocks_1_images_1_image','field_6170d8e99800e'),(67362,2841,'content_blocks_1_images_1_header',''),(67363,2841,'_content_blocks_1_images_1_header','field_6170d8f49800f'),(67364,2841,'content_blocks_1_images_1_description',''),(67365,2841,'_content_blocks_1_images_1_description','field_6170d90398010'),(67366,2841,'content_blocks_1_images','2'),(67367,2841,'_content_blocks_1_images','field_6170d8df9800d'),(67368,2841,'content_blocks_2_header','1 - Abrasive mixing tube length'),(67369,2841,'_content_blocks_2_header','field_6170d8ba9800b'),(67370,2841,'content_blocks_2_description','A longer abrasive mixing tube (a.k.a. abrasive nozzle) produces a more coherent waterjet stream. The optimum mixing tube length is 3\" - 4\" (75 mm - 100 mm).'),(67371,2841,'_content_blocks_2_description','field_6170d8cd9800c'),(67372,2841,'content_blocks_2_images',''),(67373,2841,'_content_blocks_2_images','field_6170d8df9800d'),(67374,2841,'content_blocks_3_header','2 - Alignment of components'),(67375,2841,'_content_blocks_3_header','field_6170d8ba9800b'),(67376,2841,'content_blocks_3_description','The orifice, mixing chamber and abrasive nozzle must be precisely machined and fit perfectly together to avoid damage of consumables by the waterjet stream.'),(67377,2841,'_content_blocks_3_description','field_6170d8cd9800c'),(67378,2841,'content_blocks_3_images',''),(67379,2841,'_content_blocks_3_images','field_6170d8df9800d'),(67380,2841,'content_blocks_4_header','3 - Precise orifice'),(67381,2841,'_content_blocks_4_header','field_6170d8ba9800b'),(67382,2841,'content_blocks_4_description','The inside of the abrasive nozzle must be machined to ensure perfect alignment with the waterjet stream. See \"Waterjet stream\'s effect on accuracy\" section of this chapter for more information.'),(67383,2841,'_content_blocks_4_description','field_6170d8cd9800c'),(67384,2841,'content_blocks_4_images',''),(67385,2841,'_content_blocks_4_images','field_6170d8df9800d'),(67386,2841,'content_blocks_5_header','4 - Diameter of stream'),(67387,2841,'_content_blocks_5_header','field_6170d8ba9800b'),(67388,2841,'content_blocks_5_description','A small diameter waterjet stream, as produced by a .010\" (0.25 mm) orifice produces an efficient, high-quality stream. As a trade-off, cutting speeds are slower than when using a 0.014\" (0.36 mm) or larger orifice, since less water and abrasive are used. See Chapter 2 \"Relationship Parameters\" for more information on orifice selection.'),(67389,2841,'_content_blocks_5_description','field_6170d8cd9800c'),(67390,2841,'content_blocks_5_images',''),(67391,2841,'_content_blocks_5_images','field_6170d8df9800d'),(67392,2841,'content_blocks_6_header','5 - Low, controlled stand-off from work'),(67393,2841,'_content_blocks_6_header','field_6170d8ba9800b'),(67394,2841,'content_blocks_6_description','Maintaining a close distance between the nozzle and the work piece, between 0.040\" and 0.060\" (1.0 - 1.5 mm), is critical for producing accurate parts while also getting the maximum efficiency from the waterjet. Cutting closer to the material limits the amount of atmosphere that the jet has to travel through before reaching the work piece. This limits the expansion of the waterjet stream, since as the jet expands, the effective power of the jet is reduced. Cutting speeds will need to be reduced to compensate. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Cutting under water with CNC height control will allow for ultimate control of the waterjet stream.\r\n\r\nSee effect of nozzle height below for more information.'),(67395,2841,'_content_blocks_6_description','field_6170d8cd9800c'),(67396,2841,'content_blocks_6_images',''),(67397,2841,'_content_blocks_6_images','field_6170d8df9800d'),(67398,2841,'content_blocks_7_header','Creation of the abrasive waterjet stream'),(67399,2841,'_content_blocks_7_header','field_6170d8ba9800b'),(67400,2841,'content_blocks_7_description','Following is a description of how the abrasive waterjet stream is created in the cutting head. The numbers indicated below refer to the numbers in Figure 2.\r\n\r\n'),(67401,2841,'_content_blocks_7_description','field_6170d8cd9800c'),(67402,2841,'content_blocks_7_images_0_image','2831'),(67403,2841,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(67404,2841,'content_blocks_7_images_0_header',''),(67405,2841,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(67406,2841,'content_blocks_7_images_0_description',''),(67407,2841,'_content_blocks_7_images_0_description','field_6170d90398010'),(67408,2841,'content_blocks_7_images','1'),(67409,2841,'_content_blocks_7_images','field_6170d8df9800d'),(67410,2841,'content_blocks_8_header','1 - Water Pressure'),(67411,2841,'_content_blocks_8_header','field_6170d8ba9800b'),(67412,2841,'content_blocks_8_description','Water pressurized at 50,000 psi or greater enters the cutting head at relatively slow speed, in the order of a few feet per second. (See \"How It Works\" for more information on how this water pressure is created and transmitted to the cutting head.)'),(67413,2841,'_content_blocks_8_description','field_6170d8cd9800c'),(67414,2841,'content_blocks_8_images',''),(67415,2841,'_content_blocks_8_images','field_6170d8df9800d'),(67416,2841,'content_blocks_9_header','Stream Conversion'),(67417,2841,'_content_blocks_9_header','field_6170d8ba9800b'),(67418,2841,'content_blocks_9_description','The water is forced through an orifice that has a small diameter orifice, anywhere from 0.004\" to 0.045\" depending upon the application. These orifices are made of extremely hard material, such as diamond, sapphire or ruby. This step converts the water stream from a high pressure stream to a high velocity stream. At this point the water is moving in excess of 2200 miles per hour (3657 kilometers per hour).'),(67419,2841,'_content_blocks_9_description','field_6170d8cd9800c'),(67420,2841,'content_blocks_9_images',''),(67421,2841,'_content_blocks_9_images','field_6170d8df9800d'),(67422,2841,'content_blocks_10_header','3 - Venturi Effect'),(67423,2841,'_content_blocks_10_header','field_6170d8ba9800b'),(67424,2841,'content_blocks_10_description','The high velocity of the jet creates a Venturi effect, or vacuum, in the mixing chamber located immediately beneath the orifice. Abrasive, typically garnet, is metered from a mini-hopper through a plastic tube down to the cutting head and is sucked into the waterjet stream in the mixing chamber. Cutting speed will increase with more abrasive until a saturation point is reached where speed starts to decrease. If the abrasive amount is increased too high, ultimately the mixing tube will clog.\r\nOne of the exciting advancements in waterjet cutting in the past few years is the appearance on CNC- controlled abrasive metering systems. These systems precisely control the amount of abrasive that is allowed to flow to the cutting head. During the piercing process, cutting pressure and abrasive amount are reduced and the cutting head makes small, circular motions in the X and Y axes. This piercing procedure allows for difficult applications, such as piercing of glass and stone, to be processed with relative ease.'),(67425,2841,'_content_blocks_10_description','field_6170d8cd9800c'),(67426,2841,'content_blocks_10_images',''),(67427,2841,'_content_blocks_10_images','field_6170d8df9800d'),(67428,2841,'content_blocks_11_header','4 - Waterjet stream & abrasive mixture'),(67429,2841,'_content_blocks_11_header','field_6170d8ba9800b'),(67430,2841,'content_blocks_11_description','The abrasive is fully mixed in the waterjet stream and is accelerated to approximately the speed of the waterjet stream. This step does steal some energy from the waterjet stream, slowing it down slightly.'),(67431,2841,'_content_blocks_11_description','field_6170d8cd9800c'),(67432,2841,'content_blocks_11_images',''),(67433,2841,'_content_blocks_11_images','field_6170d8df9800d'),(67434,2841,'content_blocks_12_header','5 - Accelerated Erosion'),(67435,2841,'_content_blocks_12_header','field_6170d8ba9800b'),(67436,2841,'content_blocks_12_description','The abrasive waterjet stream exits the mixing tube with extreme speed and power. The abrasive erodes the material to be cut. The process is referred to as \"abrasive waterjet cutting\" because it is the abrasive that is actually doing the cutting. The water\'s role is simply to give speed and power to the abrasive. In pure waterjet cutting, used for soft materials like foam and food, the force of the waterjet stream alone is enough to cut the material and abrasive is not required.\r\n\r\n'),(67437,2841,'_content_blocks_12_description','field_6170d8cd9800c'),(67438,2841,'content_blocks_12_images',''),(67439,2841,'_content_blocks_12_images','field_6170d8df9800d'),(67440,2841,'content_blocks_13_header','Affect of speed upon kerf angle'),(67441,2841,'_content_blocks_13_header','field_6170d8ba9800b'),(67442,2841,'content_blocks_13_description','Kerf angle, or bevel, refers to the dimensional difference between the top and bottom of the cut cross-section. Cutting too fast will result in a wider kerf width at the top of the cut cross-section and a narrower kerf width at the bottom of the zone. In Fig. 3, from left to right, cuts were done at 26 inches per minute (ipm), 14 ipm and 9.7 ipm (660 millimeters per minute [mm/min], 355 mm/min and 246 mm/min). All other parameters were held constant (pressure 60 kpsi, 0.060\" standoff distance, 1.3 lb/min abrasive [4134 bar, 1.5mm and 600 grams/min]). At the top of the cut, kerf width was similar, around 0.044\" (1.12 mm). The difference between top and bottom going from left to right was 0.017\", 0.013\" and 0.011\" (0.43 mm, 0.33 mm and 0.28 mm). This shows the decrease in angularity as speed decreases.\r\n\r\n\r\nFigure 3 - 3/4\" (20 mm) Aluminum with 3 different cut speeds\r\n'),(67443,2841,'_content_blocks_13_description','field_6170d8cd9800c'),(67444,2841,'content_blocks_13_images_0_image','2832'),(67445,2841,'_content_blocks_13_images_0_image','field_6170d8e99800e'),(67446,2841,'content_blocks_13_images_0_header','High Speed, Widest Kerf at Top, Narrowest aat Bottom'),(67447,2841,'_content_blocks_13_images_0_header','field_6170d8f49800f'),(67448,2841,'content_blocks_13_images_0_description',''),(67449,2841,'_content_blocks_13_images_0_description','field_6170d90398010'),(67450,2841,'content_blocks_13_images_1_image','2833'),(67451,2841,'_content_blocks_13_images_1_image','field_6170d8e99800e'),(67452,2841,'content_blocks_13_images_1_header','Medium Speed, Wider Kerf width at top than at bottom'),(67453,2841,'_content_blocks_13_images_1_header','field_6170d8f49800f'),(67454,2841,'content_blocks_13_images_1_description',''),(67455,2841,'_content_blocks_13_images_1_description','field_6170d90398010'),(67456,2841,'content_blocks_13_images_2_image','2834'),(67457,2841,'_content_blocks_13_images_2_image','field_6170d8e99800e'),(67458,2841,'content_blocks_13_images_2_header','Slower Speed, Similar width Kerf at top and bottom'),(67459,2841,'_content_blocks_13_images_2_header','field_6170d8f49800f'),(67460,2841,'content_blocks_13_images_2_description',''),(67461,2841,'_content_blocks_13_images_2_description','field_6170d90398010'),(67462,2841,'content_blocks_13_images','3'),(67463,2841,'_content_blocks_13_images','field_6170d8df9800d'),(67464,2841,'content_blocks_14_header',''),(67465,2841,'_content_blocks_14_header','field_6170d8ba9800b'),(67466,2841,'content_blocks_14_description','The picture below shows one additional cut that was done extremely slowly (1 ipm or 25.4 mm/min) to demonstrate that when speed is decreased enough, the kerf width at the bottom of the part will be larger than at the top. In this example the kerf width at the bottom was 0.014\" (0.36 mm) larger than at the top.\r\n\r\n'),(67467,2841,'_content_blocks_14_description','field_6170d8cd9800c'),(67468,2841,'content_blocks_14_images_0_image','2835'),(67469,2841,'_content_blocks_14_images_0_image','field_6170d8e99800e'),(67470,2841,'content_blocks_14_images_0_header','Very slow speed, Narrower kerf width at top, Wider at Bottom'),(67471,2841,'_content_blocks_14_images_0_header','field_6170d8f49800f'),(67472,2841,'content_blocks_14_images_0_description',''),(67473,2841,'_content_blocks_14_images_0_description','field_6170d90398010'),(67474,2841,'content_blocks_14_images','1'),(67475,2841,'_content_blocks_14_images','field_6170d8df9800d'),(67476,2841,'content_blocks','19'),(67477,2841,'_content_blocks','field_6170d8ac9800a'),(67478,2841,'menu','11'),(67479,2841,'_menu','field_6170d9e059837'),(67480,2841,'display_left_column','1'),(67481,2841,'_display_left_column','field_613563c4d424b'),(67482,2841,'contact_left_heading',''),(67483,2841,'_contact_left_heading','field_60c249d645c99'),(67484,2841,'contact_left_copy',''),(67485,2841,'_contact_left_copy','field_60c24a0845c9c'),(67486,2841,'display_right_column','1'),(67487,2841,'_display_right_column','field_613563f4d424c'),(67488,2841,'contact_right_heading',''),(67489,2841,'_contact_right_heading','field_60c249e945c9a'),(67490,2841,'contact_right_copy',''),(67491,2841,'_contact_right_copy','field_60c249f845c9b'),(67492,2841,'contact_right_cta',''),(67493,2841,'_contact_right_cta','field_60c24a1945c9d'),(67494,2841,'content_blocks_15_header','Drag of waterjet stream and cut quality'),(67495,2841,'_content_blocks_15_header','field_6170d8ba9800b'),(67496,2841,'content_blocks_15_description','Increasing feedrate results in increased trail back of waterjet stream. This concept is shown in Figure 5 below. Rougher edge quality is the result of more shearing action versus erosion action of abrasive at slower speeds. Modern controllers allow the user to adjust cut quality based upon part requirements. High-precision holes can be cut slower for a smoother, straighter cut. Faster cutting speeds with rougher edge quality can be used on less critical areas.'),(67497,2841,'_content_blocks_15_description','field_6170d8cd9800c'),(67498,2841,'content_blocks_15_images_0_image',''),(67499,2841,'_content_blocks_15_images_0_image','field_6170d8e99800e'),(67500,2841,'content_blocks_15_images_0_header','Seperation Cut'),(67501,2841,'_content_blocks_15_images_0_header','field_6170d8f49800f'),(67502,2841,'content_blocks_15_images_0_description',''),(67503,2841,'_content_blocks_15_images_0_description','field_6170d90398010'),(67504,2841,'content_blocks_15_images_1_image',''),(67505,2841,'_content_blocks_15_images_1_image','field_6170d8e99800e'),(67506,2841,'content_blocks_15_images_1_header','Through Cut'),(67507,2841,'_content_blocks_15_images_1_header','field_6170d8f49800f'),(67508,2841,'content_blocks_15_images_1_description',''),(67509,2841,'_content_blocks_15_images_1_description','field_6170d90398010'),(67510,2841,'content_blocks_15_images_2_image',''),(67511,2841,'_content_blocks_15_images_2_image','field_6170d8e99800e'),(67512,2841,'content_blocks_15_images_2_header','Clean Cut ± 0.010\"'),(67513,2841,'_content_blocks_15_images_2_header','field_6170d8f49800f'),(67514,2841,'content_blocks_15_images_2_description',''),(67515,2841,'_content_blocks_15_images_2_description','field_6170d90398010'),(67516,2841,'content_blocks_15_images_3_image',''),(67517,2841,'_content_blocks_15_images_3_image','field_6170d8e99800e'),(67518,2841,'content_blocks_15_images_3_header','Good Finish'),(67519,2841,'_content_blocks_15_images_3_header','field_6170d8f49800f'),(67520,2841,'content_blocks_15_images_3_description',''),(67521,2841,'_content_blocks_15_images_3_description','field_6170d90398010'),(67522,2841,'content_blocks_15_images_4_image',''),(67523,2841,'_content_blocks_15_images_4_image','field_6170d8e99800e'),(67524,2841,'content_blocks_15_images_4_header','Excellent Finish ± 0.005\"'),(67525,2841,'_content_blocks_15_images_4_header','field_6170d8f49800f'),(67526,2841,'content_blocks_15_images_4_description',''),(67527,2841,'_content_blocks_15_images_4_description','field_6170d90398010'),(67528,2841,'content_blocks_15_images','5'),(67529,2841,'_content_blocks_15_images','field_6170d8df9800d'),(67530,2841,'content_blocks_16_header','Effect of Nozzle Height'),(67531,2841,'_content_blocks_16_header','field_6170d8ba9800b'),(67532,2841,'content_blocks_16_description','For best cut quality, an optimum distance between the nozzle and the work piece should be maintained. Typically, between 0.0625\" and 0.125\" (1.5 – 3.0 mm) is the optimum height for abrasive waterjet cutting. As the distance increases above 0.125\", rounding on the top edge of the cut will result. This occurs because the waterjet stream looses coherence as it travels through open air. Increased nozzle height will also result in increased kerf angle. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Automatic height control is the most reliable and accurate way to maintain proper standoff distance. Figure 7 shows that if the nozzle height is increased too far, the jet will not have enough power to fully penetrate material that it would easily cut at much lower heights.'),(67533,2841,'_content_blocks_16_description','field_6170d8cd9800c'),(67534,2841,'content_blocks_16_images_0_image','2838'),(67535,2841,'_content_blocks_16_images_0_image','field_6170d8e99800e'),(67536,2841,'content_blocks_16_images_0_header',''),(67537,2841,'_content_blocks_16_images_0_header','field_6170d8f49800f'),(67538,2841,'content_blocks_16_images_0_description','Figure 6 - 3/4\" Aluminum with cuts at various nozzle heights, same speed'),(67539,2841,'_content_blocks_16_images_0_description','field_6170d90398010'),(67540,2841,'content_blocks_16_images_1_image','2839'),(67541,2841,'_content_blocks_16_images_1_image','field_6170d8e99800e'),(67542,2841,'content_blocks_16_images_1_header',''),(67543,2841,'_content_blocks_16_images_1_header','field_6170d8f49800f'),(67544,2841,'content_blocks_16_images_1_description','Figure 7 - Increasing nozzle height to point of no jet penetration'),(67545,2841,'_content_blocks_16_images_1_description','field_6170d90398010'),(67546,2841,'content_blocks_16_images','2'),(67547,2841,'_content_blocks_16_images','field_6170d8df9800d'),(67548,2841,'content_blocks_17_header','Effect of speed on inside corners'),(67549,2841,'_content_blocks_17_header','field_6170d8ba9800b'),(67550,2841,'content_blocks_17_description','Since the waterjet is a non-rigid cutting tool, inside corners on parts can exhibit a certain amount of overcut on the bottom, or exit, side of the part. This can be reduced by decelerating into the corner and slowly accelerating, allowing the bottom portion of the jet to catch up with the top portion around the corner. The waterjet control must have the ability to do this automatically.'),(67551,2841,'_content_blocks_17_description','field_6170d8cd9800c'),(67552,2841,'content_blocks_17_images_0_image',''),(67553,2841,'_content_blocks_17_images_0_image','field_6170d8e99800e'),(67554,2841,'content_blocks_17_images_0_header','missing Images'),(67555,2841,'_content_blocks_17_images_0_header','field_6170d8f49800f'),(67556,2841,'content_blocks_17_images_0_description',''),(67557,2841,'_content_blocks_17_images_0_description','field_6170d90398010'),(67558,2841,'content_blocks_17_images','1'),(67559,2841,'_content_blocks_17_images','field_6170d8df9800d'),(67560,2841,'content_blocks_18_header','Tight radii'),(67561,2841,'_content_blocks_18_header','field_6170d8ba9800b'),(67562,2841,'content_blocks_18_description','Since the waterjet stream is a round tool, with a diameter between 0.030\" and 0.040\" (0.76 mm and 1.02 mm) for abrasive waterjet cutting, creating any inside corner that is perfectly square is impossible. CAM software will typically read geometries and give a user the option to automatically place a very small radius on these corners. This will avoid damaging the part and reduce processing time, as radii are faster to cut than square corners. For very acute angles, the actual part that is cut may differ significantly from the original drawing and should be considered for form, fit and function before processing.'),(67563,2841,'_content_blocks_18_description','field_6170d8cd9800c'),(67564,2841,'content_blocks_18_images_0_image','2840'),(67565,2841,'_content_blocks_18_images_0_image','field_6170d8e99800e'),(67566,2841,'content_blocks_18_images_0_header',''),(67567,2841,'_content_blocks_18_images_0_header','field_6170d8f49800f'),(67568,2841,'content_blocks_18_images_0_description',''),(67569,2841,'_content_blocks_18_images_0_description','field_6170d90398010'),(67570,2841,'content_blocks_18_images','1'),(67571,2841,'_content_blocks_18_images','field_6170d8df9800d'),(67573,2842,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Lead-In-Lead-Out.jpg'),(67574,2842,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:449;s:6:\"height\";i:201;s:4:\"file\";s:69:\"2021/10/Waterjet-University_-Precision-n-Quality-Lead-In-Lead-Out.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67575,2843,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Witness-Markes-Bad-Part.jpg'),(67576,2843,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:192;s:6:\"height\";i:318;s:4:\"file\";s:76:\"2021/10/Waterjet-University_-Precision-n-Quality-Witness-Markes-Bad-Part.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67577,2844,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Witness-Markes-Good-Part.jpg'),(67578,2844,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:164;s:6:\"height\";i:318;s:4:\"file\";s:77:\"2021/10/Waterjet-University_-Precision-n-Quality-Witness-Markes-Good-Part.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67579,2845,'_wp_attached_file','2021/10/Waterjet-University_-Precision-n-Quality-Used-Mixing-Tube.jpg'),(67580,2845,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:392;s:6:\"height\";i:216;s:4:\"file\";s:69:\"2021/10/Waterjet-University_-Precision-n-Quality-Used-Mixing-Tube.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67581,2845,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67582,2844,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67583,2843,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67584,2842,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2829;}}'),(67585,2829,'content_blocks_19_header','Lead-in and Lead-out types'),(67586,2829,'_content_blocks_19_header','field_6170d8ba9800b'),(67587,2829,'content_blocks_19_description','Piercing in the scrap area of material and \"leading-in\" to the actual geometry to cut is standard operating procedure in most waterjet applications. This avoids placing a large blow-out blemish from the initial piercing on the surface of the part. At the end of a cut, a lead-out may be required to remove any \"nib\" from the lead-in area.\r\n\r\nVarious types of lead-ins and lead-outs can be experimented with for different materials and thicknesses. Figure 9 shows a few examples of lead-ins and leads-outs.'),(67588,2829,'_content_blocks_19_description','field_6170d8cd9800c'),(67589,2829,'content_blocks_19_images_0_image','2842'),(67590,2829,'_content_blocks_19_images_0_image','field_6170d8e99800e'),(67591,2829,'content_blocks_19_images_0_header','Different lead-in/lead-out types'),(67592,2829,'_content_blocks_19_images_0_header','field_6170d8f49800f'),(67593,2829,'content_blocks_19_images_0_description','Number 1 (straight line lead-in with very short straight line lead-out) is desirable for any sharp corner.\r\n\r\nNumber 2 (arc lead-in with short arc lead-out) is good for thinner and softer materials.\r\n\r\nNumber 3 (straight line lead in with no lead-out) gives good results on thicker, harder material.\r\n\r\nNumber 4 is an example of a straight line lead in with short arc lead-out. CAM software should have the flexibility to combine different types of lead-ins and lead-outs should the user wish to experiment.'),(67594,2829,'_content_blocks_19_images_0_description','field_6170d90398010'),(67595,2829,'content_blocks_19_images','1'),(67596,2829,'_content_blocks_19_images','field_6170d8df9800d'),(67597,2829,'content_blocks_20_header','Reducing lead-in/lead-out witness marks'),(67598,2829,'_content_blocks_20_header','field_6170d8ba9800b'),(67599,2829,'content_blocks_20_description','At the end of a cut, a small nib may remain on the bottom portion of the cut in the lead-in/lead-out area. Because of the lagging effect discussed previously, when the jet reaches the end of the cut, the top portion of the jet will find the path of least resistance, and effectively \"jump over\" a small bit of material leaving a nib. With the more sophisticated controls and software available today, this can be reduced by decelerating at the end of the cut to allow the bottom portion of the jet to catch up with the top before reaching the end of the cut. Figure 10 below shows examples of a large nib because of too much speed at the end of a cut and an example of a minimal witness mark with appropriate slow down at the end of the cut.'),(67600,2829,'_content_blocks_20_description','field_6170d8cd9800c'),(67601,2829,'content_blocks_20_images_0_image','2843'),(67602,2829,'_content_blocks_20_images_0_image','field_6170d8e99800e'),(67603,2829,'content_blocks_20_images_0_header',''),(67604,2829,'_content_blocks_20_images_0_header','field_6170d8f49800f'),(67605,2829,'content_blocks_20_images_0_description','Figure 10 - Bad part on left showing excessive nib'),(67606,2829,'_content_blocks_20_images_0_description','field_6170d90398010'),(67607,2829,'content_blocks_20_images_1_image','2844'),(67608,2829,'_content_blocks_20_images_1_image','field_6170d8e99800e'),(67609,2829,'content_blocks_20_images_1_header',''),(67610,2829,'_content_blocks_20_images_1_header','field_6170d8f49800f'),(67611,2829,'content_blocks_20_images_1_description','Good part on right with minimal witness mark'),(67612,2829,'_content_blocks_20_images_1_description','field_6170d90398010'),(67613,2829,'content_blocks_20_images','2'),(67614,2829,'_content_blocks_20_images','field_6170d8df9800d'),(67615,2829,'content_blocks_21_header','Waterjet stream\'s effect on accuracy'),(67616,2829,'_content_blocks_21_header','field_6170d8ba9800b'),(67617,2829,'content_blocks_21_description','Mixing tubes are made of extremely hard materials such as sintered boride or more commonly composite tungsten carbide. However, the nozzles are subject to wear and their cost must be taken into consideration for job costing. The orifice of a mixing tube will typically increase in diameter by about 0.0001\" per hour of cutting because of the erosion of the abrasive flowing through the nozzle. If this wear occurs in an even fashion, up to 120 hours of cutting can be realized with a nozzle. The biggest factor affecting nozzle wear is the material from which they are made. Controls allow for compensating for this wear by allowing the operator to change the tool offset.\r\n\r\n<img class=\"alignnone size-full wp-image-6967\" src=\"http://www.wardjet.com/wp-content/uploads/2022/03/new-mixing-tube.jpg\" alt=\"new mixing tube\" width=\"280\" /> <img class=\"alignnone size-full wp-image-6966\" src=\"http://www.wardjet.com/wp-content/uploads/2022/03/used-mixing-tube.jpg\" alt=\"\" width=\"280\" />\r\n\r\n<span style=\"color: #808080;\"><em>Figure 11 - New and used mixing tubes. Note orifice on right is off-center.</em></span>\r\n\r\nIf the wear of the nozzle is not symmetrical, the waterjet stream will also not be round. This will result in wider tolerances when cutting in a certain direction.\r\n\r\nThe tolerance requirements of a job will dictate the actual number of hours a user can expect from a nozzle. The nozzle can, of course, be set aside and used later for looser tolerance jobs. Control software should allow the ability to track hours on individual components to make consumable management easier. See Figure 12 below for an example of orifice and mixing tube tracking.'),(67618,2829,'_content_blocks_21_description','field_6170d8cd9800c'),(67631,2829,'content_blocks_21_images',''),(67632,2829,'_content_blocks_21_images','field_6170d8df9800d'),(67633,2846,'hero_gallery',''),(67634,2846,'_hero_gallery','field_60c23d554e4a3'),(67635,2846,'hero_banner',''),(67636,2846,'_hero_banner','field_6170dbe179470'),(67637,2846,'page_title','Precision and Quality'),(67638,2846,'_page_title','field_6170d88998008'),(67639,2846,'page_description',''),(67640,2846,'_page_description','field_6170d89398009'),(67641,2846,'content_blocks_0_header','Overview'),(67642,2846,'_content_blocks_0_header','field_6170d8ba9800b'),(67643,2846,'content_blocks_0_description','For successful abrasive waterjet cutting, there are several factors at the cutting head that determine the precision and quality of the waterjet stream and will affect the quality of part you are able to cut with an abrasive waterjet. There are other factors that will go into cutting a precise and accurate part (machine design, controls, software and high-pressure pump) that will be discussed in other chapters. This chapter will focus on the cutting head and the waterjet as it interacts with the work piece.'),(67644,2846,'_content_blocks_0_description','field_6170d8cd9800c'),(67645,2846,'content_blocks_0_images',''),(67646,2846,'_content_blocks_0_images','field_6170d8df9800d'),(67647,2846,'content_blocks_1_header','Factors affecting precision & quality'),(67648,2846,'_content_blocks_1_header','field_6170d8ba9800b'),(67649,2846,'content_blocks_1_description','Figure 1 - Abrasive and Water Only Waterjet Cutting Heads'),(67650,2846,'_content_blocks_1_description','field_6170d8cd9800c'),(67651,2846,'content_blocks_1_images_0_image','2830'),(67652,2846,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(67653,2846,'content_blocks_1_images_0_header',''),(67654,2846,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(67655,2846,'content_blocks_1_images_0_description',''),(67656,2846,'_content_blocks_1_images_0_description','field_6170d90398010'),(67657,2846,'content_blocks_1_images_1_image','2831'),(67658,2846,'_content_blocks_1_images_1_image','field_6170d8e99800e'),(67659,2846,'content_blocks_1_images_1_header',''),(67660,2846,'_content_blocks_1_images_1_header','field_6170d8f49800f'),(67661,2846,'content_blocks_1_images_1_description',''),(67662,2846,'_content_blocks_1_images_1_description','field_6170d90398010'),(67663,2846,'content_blocks_1_images','2'),(67664,2846,'_content_blocks_1_images','field_6170d8df9800d'),(67665,2846,'content_blocks_2_header','1 - Abrasive mixing tube length'),(67666,2846,'_content_blocks_2_header','field_6170d8ba9800b'),(67667,2846,'content_blocks_2_description','A longer abrasive mixing tube (a.k.a. abrasive nozzle) produces a more coherent waterjet stream. The optimum mixing tube length is 3\" - 4\" (75 mm - 100 mm).'),(67668,2846,'_content_blocks_2_description','field_6170d8cd9800c'),(67669,2846,'content_blocks_2_images',''),(67670,2846,'_content_blocks_2_images','field_6170d8df9800d'),(67671,2846,'content_blocks_3_header','2 - Alignment of components'),(67672,2846,'_content_blocks_3_header','field_6170d8ba9800b'),(67673,2846,'content_blocks_3_description','The orifice, mixing chamber and abrasive nozzle must be precisely machined and fit perfectly together to avoid damage of consumables by the waterjet stream.'),(67674,2846,'_content_blocks_3_description','field_6170d8cd9800c'),(67675,2846,'content_blocks_3_images',''),(67676,2846,'_content_blocks_3_images','field_6170d8df9800d'),(67677,2846,'content_blocks_4_header','3 - Precise orifice'),(67678,2846,'_content_blocks_4_header','field_6170d8ba9800b'),(67679,2846,'content_blocks_4_description','The inside of the abrasive nozzle must be machined to ensure perfect alignment with the waterjet stream. See \"Waterjet stream\'s effect on accuracy\" section of this chapter for more information.'),(67680,2846,'_content_blocks_4_description','field_6170d8cd9800c'),(67681,2846,'content_blocks_4_images',''),(67682,2846,'_content_blocks_4_images','field_6170d8df9800d'),(67683,2846,'content_blocks_5_header','4 - Diameter of stream'),(67684,2846,'_content_blocks_5_header','field_6170d8ba9800b'),(67685,2846,'content_blocks_5_description','A small diameter waterjet stream, as produced by a .010\" (0.25 mm) orifice produces an efficient, high-quality stream. As a trade-off, cutting speeds are slower than when using a 0.014\" (0.36 mm) or larger orifice, since less water and abrasive are used. See Chapter 2 \"Relationship Parameters\" for more information on orifice selection.'),(67686,2846,'_content_blocks_5_description','field_6170d8cd9800c'),(67687,2846,'content_blocks_5_images',''),(67688,2846,'_content_blocks_5_images','field_6170d8df9800d'),(67689,2846,'content_blocks_6_header','5 - Low, controlled stand-off from work'),(67690,2846,'_content_blocks_6_header','field_6170d8ba9800b'),(67691,2846,'content_blocks_6_description','Maintaining a close distance between the nozzle and the work piece, between 0.040\" and 0.060\" (1.0 - 1.5 mm), is critical for producing accurate parts while also getting the maximum efficiency from the waterjet. Cutting closer to the material limits the amount of atmosphere that the jet has to travel through before reaching the work piece. This limits the expansion of the waterjet stream, since as the jet expands, the effective power of the jet is reduced. Cutting speeds will need to be reduced to compensate. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Cutting under water with CNC height control will allow for ultimate control of the waterjet stream.\r\n\r\nSee effect of nozzle height below for more information.'),(67692,2846,'_content_blocks_6_description','field_6170d8cd9800c'),(67693,2846,'content_blocks_6_images',''),(67694,2846,'_content_blocks_6_images','field_6170d8df9800d'),(67695,2846,'content_blocks_7_header','Creation of the abrasive waterjet stream'),(67696,2846,'_content_blocks_7_header','field_6170d8ba9800b'),(67697,2846,'content_blocks_7_description','Following is a description of how the abrasive waterjet stream is created in the cutting head. The numbers indicated below refer to the numbers in Figure 2.\r\n\r\n'),(67698,2846,'_content_blocks_7_description','field_6170d8cd9800c'),(67699,2846,'content_blocks_7_images_0_image','2831'),(67700,2846,'_content_blocks_7_images_0_image','field_6170d8e99800e'),(67701,2846,'content_blocks_7_images_0_header',''),(67702,2846,'_content_blocks_7_images_0_header','field_6170d8f49800f'),(67703,2846,'content_blocks_7_images_0_description',''),(67704,2846,'_content_blocks_7_images_0_description','field_6170d90398010'),(67705,2846,'content_blocks_7_images','1'),(67706,2846,'_content_blocks_7_images','field_6170d8df9800d'),(67707,2846,'content_blocks_8_header','1 - Water Pressure'),(67708,2846,'_content_blocks_8_header','field_6170d8ba9800b'),(67709,2846,'content_blocks_8_description','Water pressurized at 50,000 psi or greater enters the cutting head at relatively slow speed, in the order of a few feet per second. (See \"How It Works\" for more information on how this water pressure is created and transmitted to the cutting head.)'),(67710,2846,'_content_blocks_8_description','field_6170d8cd9800c'),(67711,2846,'content_blocks_8_images',''),(67712,2846,'_content_blocks_8_images','field_6170d8df9800d'),(67713,2846,'content_blocks_9_header','Stream Conversion'),(67714,2846,'_content_blocks_9_header','field_6170d8ba9800b'),(67715,2846,'content_blocks_9_description','The water is forced through an orifice that has a small diameter orifice, anywhere from 0.004\" to 0.045\" depending upon the application. These orifices are made of extremely hard material, such as diamond, sapphire or ruby. This step converts the water stream from a high pressure stream to a high velocity stream. At this point the water is moving in excess of 2200 miles per hour (3657 kilometers per hour).'),(67716,2846,'_content_blocks_9_description','field_6170d8cd9800c'),(67717,2846,'content_blocks_9_images',''),(67718,2846,'_content_blocks_9_images','field_6170d8df9800d'),(67719,2846,'content_blocks_10_header','3 - Venturi Effect'),(67720,2846,'_content_blocks_10_header','field_6170d8ba9800b'),(67721,2846,'content_blocks_10_description','The high velocity of the jet creates a Venturi effect, or vacuum, in the mixing chamber located immediately beneath the orifice. Abrasive, typically garnet, is metered from a mini-hopper through a plastic tube down to the cutting head and is sucked into the waterjet stream in the mixing chamber. Cutting speed will increase with more abrasive until a saturation point is reached where speed starts to decrease. If the abrasive amount is increased too high, ultimately the mixing tube will clog.\r\nOne of the exciting advancements in waterjet cutting in the past few years is the appearance on CNC- controlled abrasive metering systems. These systems precisely control the amount of abrasive that is allowed to flow to the cutting head. During the piercing process, cutting pressure and abrasive amount are reduced and the cutting head makes small, circular motions in the X and Y axes. This piercing procedure allows for difficult applications, such as piercing of glass and stone, to be processed with relative ease.'),(67722,2846,'_content_blocks_10_description','field_6170d8cd9800c'),(67723,2846,'content_blocks_10_images',''),(67724,2846,'_content_blocks_10_images','field_6170d8df9800d'),(67725,2846,'content_blocks_11_header','4 - Waterjet stream & abrasive mixture'),(67726,2846,'_content_blocks_11_header','field_6170d8ba9800b'),(67727,2846,'content_blocks_11_description','The abrasive is fully mixed in the waterjet stream and is accelerated to approximately the speed of the waterjet stream. This step does steal some energy from the waterjet stream, slowing it down slightly.'),(67728,2846,'_content_blocks_11_description','field_6170d8cd9800c'),(67729,2846,'content_blocks_11_images',''),(67730,2846,'_content_blocks_11_images','field_6170d8df9800d'),(67731,2846,'content_blocks_12_header','5 - Accelerated Erosion'),(67732,2846,'_content_blocks_12_header','field_6170d8ba9800b'),(67733,2846,'content_blocks_12_description','The abrasive waterjet stream exits the mixing tube with extreme speed and power. The abrasive erodes the material to be cut. The process is referred to as \"abrasive waterjet cutting\" because it is the abrasive that is actually doing the cutting. The water\'s role is simply to give speed and power to the abrasive. In pure waterjet cutting, used for soft materials like foam and food, the force of the waterjet stream alone is enough to cut the material and abrasive is not required.\r\n\r\n'),(67734,2846,'_content_blocks_12_description','field_6170d8cd9800c'),(67735,2846,'content_blocks_12_images',''),(67736,2846,'_content_blocks_12_images','field_6170d8df9800d'),(67737,2846,'content_blocks_13_header','Affect of speed upon kerf angle'),(67738,2846,'_content_blocks_13_header','field_6170d8ba9800b'),(67739,2846,'content_blocks_13_description','Kerf angle, or bevel, refers to the dimensional difference between the top and bottom of the cut cross-section. Cutting too fast will result in a wider kerf width at the top of the cut cross-section and a narrower kerf width at the bottom of the zone. In Fig. 3, from left to right, cuts were done at 26 inches per minute (ipm), 14 ipm and 9.7 ipm (660 millimeters per minute [mm/min], 355 mm/min and 246 mm/min). All other parameters were held constant (pressure 60 kpsi, 0.060\" standoff distance, 1.3 lb/min abrasive [4134 bar, 1.5mm and 600 grams/min]). At the top of the cut, kerf width was similar, around 0.044\" (1.12 mm). The difference between top and bottom going from left to right was 0.017\", 0.013\" and 0.011\" (0.43 mm, 0.33 mm and 0.28 mm). This shows the decrease in angularity as speed decreases.\r\n\r\n\r\nFigure 3 - 3/4\" (20 mm) Aluminum with 3 different cut speeds\r\n'),(67740,2846,'_content_blocks_13_description','field_6170d8cd9800c'),(67741,2846,'content_blocks_13_images_0_image','2832'),(67742,2846,'_content_blocks_13_images_0_image','field_6170d8e99800e'),(67743,2846,'content_blocks_13_images_0_header','High Speed, Widest Kerf at Top, Narrowest aat Bottom'),(67744,2846,'_content_blocks_13_images_0_header','field_6170d8f49800f'),(67745,2846,'content_blocks_13_images_0_description',''),(67746,2846,'_content_blocks_13_images_0_description','field_6170d90398010'),(67747,2846,'content_blocks_13_images_1_image','2833'),(67748,2846,'_content_blocks_13_images_1_image','field_6170d8e99800e'),(67749,2846,'content_blocks_13_images_1_header','Medium Speed, Wider Kerf width at top than at bottom'),(67750,2846,'_content_blocks_13_images_1_header','field_6170d8f49800f'),(67751,2846,'content_blocks_13_images_1_description',''),(67752,2846,'_content_blocks_13_images_1_description','field_6170d90398010'),(67753,2846,'content_blocks_13_images_2_image','2834'),(67754,2846,'_content_blocks_13_images_2_image','field_6170d8e99800e'),(67755,2846,'content_blocks_13_images_2_header','Slower Speed, Similar width Kerf at top and bottom'),(67756,2846,'_content_blocks_13_images_2_header','field_6170d8f49800f'),(67757,2846,'content_blocks_13_images_2_description',''),(67758,2846,'_content_blocks_13_images_2_description','field_6170d90398010'),(67759,2846,'content_blocks_13_images','3'),(67760,2846,'_content_blocks_13_images','field_6170d8df9800d'),(67761,2846,'content_blocks_14_header',''),(67762,2846,'_content_blocks_14_header','field_6170d8ba9800b'),(67763,2846,'content_blocks_14_description','The picture below shows one additional cut that was done extremely slowly (1 ipm or 25.4 mm/min) to demonstrate that when speed is decreased enough, the kerf width at the bottom of the part will be larger than at the top. In this example the kerf width at the bottom was 0.014\" (0.36 mm) larger than at the top.\r\n\r\n'),(67764,2846,'_content_blocks_14_description','field_6170d8cd9800c'),(67765,2846,'content_blocks_14_images_0_image','2835'),(67766,2846,'_content_blocks_14_images_0_image','field_6170d8e99800e'),(67767,2846,'content_blocks_14_images_0_header','Very slow speed, Narrower kerf width at top, Wider at Bottom'),(67768,2846,'_content_blocks_14_images_0_header','field_6170d8f49800f'),(67769,2846,'content_blocks_14_images_0_description',''),(67770,2846,'_content_blocks_14_images_0_description','field_6170d90398010'),(67771,2846,'content_blocks_14_images','1'),(67772,2846,'_content_blocks_14_images','field_6170d8df9800d'),(67773,2846,'content_blocks','22'),(67774,2846,'_content_blocks','field_6170d8ac9800a'),(67775,2846,'menu','11'),(67776,2846,'_menu','field_6170d9e059837'),(67777,2846,'display_left_column','1'),(67778,2846,'_display_left_column','field_613563c4d424b'),(67779,2846,'contact_left_heading',''),(67780,2846,'_contact_left_heading','field_60c249d645c99'),(67781,2846,'contact_left_copy',''),(67782,2846,'_contact_left_copy','field_60c24a0845c9c'),(67783,2846,'display_right_column','1'),(67784,2846,'_display_right_column','field_613563f4d424c'),(67785,2846,'contact_right_heading',''),(67786,2846,'_contact_right_heading','field_60c249e945c9a'),(67787,2846,'contact_right_copy',''),(67788,2846,'_contact_right_copy','field_60c249f845c9b'),(67789,2846,'contact_right_cta',''),(67790,2846,'_contact_right_cta','field_60c24a1945c9d'),(67791,2846,'content_blocks_15_header','Drag of waterjet stream and cut quality'),(67792,2846,'_content_blocks_15_header','field_6170d8ba9800b'),(67793,2846,'content_blocks_15_description','Increasing feedrate results in increased trail back of waterjet stream. This concept is shown in Figure 5 below. Rougher edge quality is the result of more shearing action versus erosion action of abrasive at slower speeds. Modern controllers allow the user to adjust cut quality based upon part requirements. High-precision holes can be cut slower for a smoother, straighter cut. Faster cutting speeds with rougher edge quality can be used on less critical areas.'),(67794,2846,'_content_blocks_15_description','field_6170d8cd9800c'),(67795,2846,'content_blocks_15_images_0_image',''),(67796,2846,'_content_blocks_15_images_0_image','field_6170d8e99800e'),(67797,2846,'content_blocks_15_images_0_header','Seperation Cut'),(67798,2846,'_content_blocks_15_images_0_header','field_6170d8f49800f'),(67799,2846,'content_blocks_15_images_0_description',''),(67800,2846,'_content_blocks_15_images_0_description','field_6170d90398010'),(67801,2846,'content_blocks_15_images_1_image',''),(67802,2846,'_content_blocks_15_images_1_image','field_6170d8e99800e'),(67803,2846,'content_blocks_15_images_1_header','Through Cut'),(67804,2846,'_content_blocks_15_images_1_header','field_6170d8f49800f'),(67805,2846,'content_blocks_15_images_1_description',''),(67806,2846,'_content_blocks_15_images_1_description','field_6170d90398010'),(67807,2846,'content_blocks_15_images_2_image',''),(67808,2846,'_content_blocks_15_images_2_image','field_6170d8e99800e'),(67809,2846,'content_blocks_15_images_2_header','Clean Cut ± 0.010\"'),(67810,2846,'_content_blocks_15_images_2_header','field_6170d8f49800f'),(67811,2846,'content_blocks_15_images_2_description',''),(67812,2846,'_content_blocks_15_images_2_description','field_6170d90398010'),(67813,2846,'content_blocks_15_images_3_image',''),(67814,2846,'_content_blocks_15_images_3_image','field_6170d8e99800e'),(67815,2846,'content_blocks_15_images_3_header','Good Finish'),(67816,2846,'_content_blocks_15_images_3_header','field_6170d8f49800f'),(67817,2846,'content_blocks_15_images_3_description',''),(67818,2846,'_content_blocks_15_images_3_description','field_6170d90398010'),(67819,2846,'content_blocks_15_images_4_image',''),(67820,2846,'_content_blocks_15_images_4_image','field_6170d8e99800e'),(67821,2846,'content_blocks_15_images_4_header','Excellent Finish ± 0.005\"'),(67822,2846,'_content_blocks_15_images_4_header','field_6170d8f49800f'),(67823,2846,'content_blocks_15_images_4_description',''),(67824,2846,'_content_blocks_15_images_4_description','field_6170d90398010'),(67825,2846,'content_blocks_15_images','5'),(67826,2846,'_content_blocks_15_images','field_6170d8df9800d'),(67827,2846,'content_blocks_16_header','Effect of Nozzle Height'),(67828,2846,'_content_blocks_16_header','field_6170d8ba9800b'),(67829,2846,'content_blocks_16_description','For best cut quality, an optimum distance between the nozzle and the work piece should be maintained. Typically, between 0.0625\" and 0.125\" (1.5 – 3.0 mm) is the optimum height for abrasive waterjet cutting. As the distance increases above 0.125\", rounding on the top edge of the cut will result. This occurs because the waterjet stream looses coherence as it travels through open air. Increased nozzle height will also result in increased kerf angle. If the distance between the nozzle and the work piece is increased by ¼\", cutting speeds must be reduced by approximately 20% to achieve similar results with respect to tolerance and edge quality. Automatic height control is the most reliable and accurate way to maintain proper standoff distance. Figure 7 shows that if the nozzle height is increased too far, the jet will not have enough power to fully penetrate material that it would easily cut at much lower heights.'),(67830,2846,'_content_blocks_16_description','field_6170d8cd9800c'),(67831,2846,'content_blocks_16_images_0_image','2838'),(67832,2846,'_content_blocks_16_images_0_image','field_6170d8e99800e'),(67833,2846,'content_blocks_16_images_0_header',''),(67834,2846,'_content_blocks_16_images_0_header','field_6170d8f49800f'),(67835,2846,'content_blocks_16_images_0_description','Figure 6 - 3/4\" Aluminum with cuts at various nozzle heights, same speed'),(67836,2846,'_content_blocks_16_images_0_description','field_6170d90398010'),(67837,2846,'content_blocks_16_images_1_image','2839'),(67838,2846,'_content_blocks_16_images_1_image','field_6170d8e99800e'),(67839,2846,'content_blocks_16_images_1_header',''),(67840,2846,'_content_blocks_16_images_1_header','field_6170d8f49800f'),(67841,2846,'content_blocks_16_images_1_description','Figure 7 - Increasing nozzle height to point of no jet penetration'),(67842,2846,'_content_blocks_16_images_1_description','field_6170d90398010'),(67843,2846,'content_blocks_16_images','2'),(67844,2846,'_content_blocks_16_images','field_6170d8df9800d'),(67845,2846,'content_blocks_17_header','Effect of speed on inside corners'),(67846,2846,'_content_blocks_17_header','field_6170d8ba9800b'),(67847,2846,'content_blocks_17_description','Since the waterjet is a non-rigid cutting tool, inside corners on parts can exhibit a certain amount of overcut on the bottom, or exit, side of the part. This can be reduced by decelerating into the corner and slowly accelerating, allowing the bottom portion of the jet to catch up with the top portion around the corner. The waterjet control must have the ability to do this automatically.'),(67848,2846,'_content_blocks_17_description','field_6170d8cd9800c'),(67849,2846,'content_blocks_17_images_0_image',''),(67850,2846,'_content_blocks_17_images_0_image','field_6170d8e99800e'),(67851,2846,'content_blocks_17_images_0_header','missing Images'),(67852,2846,'_content_blocks_17_images_0_header','field_6170d8f49800f'),(67853,2846,'content_blocks_17_images_0_description',''),(67854,2846,'_content_blocks_17_images_0_description','field_6170d90398010'),(67855,2846,'content_blocks_17_images','1'),(67856,2846,'_content_blocks_17_images','field_6170d8df9800d'),(67857,2846,'content_blocks_18_header','Tight radii'),(67858,2846,'_content_blocks_18_header','field_6170d8ba9800b'),(67859,2846,'content_blocks_18_description','Since the waterjet stream is a round tool, with a diameter between 0.030\" and 0.040\" (0.76 mm and 1.02 mm) for abrasive waterjet cutting, creating any inside corner that is perfectly square is impossible. CAM software will typically read geometries and give a user the option to automatically place a very small radius on these corners. This will avoid damaging the part and reduce processing time, as radii are faster to cut than square corners. For very acute angles, the actual part that is cut may differ significantly from the original drawing and should be considered for form, fit and function before processing.'),(67860,2846,'_content_blocks_18_description','field_6170d8cd9800c'),(67861,2846,'content_blocks_18_images_0_image','2840'),(67862,2846,'_content_blocks_18_images_0_image','field_6170d8e99800e'),(67863,2846,'content_blocks_18_images_0_header',''),(67864,2846,'_content_blocks_18_images_0_header','field_6170d8f49800f'),(67865,2846,'content_blocks_18_images_0_description',''),(67866,2846,'_content_blocks_18_images_0_description','field_6170d90398010'),(67867,2846,'content_blocks_18_images','1'),(67868,2846,'_content_blocks_18_images','field_6170d8df9800d'),(67869,2846,'content_blocks_19_header','Lead-in and Lead-out types'),(67870,2846,'_content_blocks_19_header','field_6170d8ba9800b'),(67871,2846,'content_blocks_19_description','Piercing in the scrap area of material and \"leading-in\" to the actual geometry to cut is standard operating procedure in most waterjet applications. This avoids placing a large blow-out blemish from the initial piercing on the surface of the part. At the end of a cut, a lead-out may be required to remove any \"nib\" from the lead-in area.\r\n\r\nVarious types of lead-ins and lead-outs can be experimented with for different materials and thicknesses. Figure 9 shows a few examples of lead-ins and leads-outs.'),(67872,2846,'_content_blocks_19_description','field_6170d8cd9800c'),(67873,2846,'content_blocks_19_images_0_image','2842'),(67874,2846,'_content_blocks_19_images_0_image','field_6170d8e99800e'),(67875,2846,'content_blocks_19_images_0_header','Different lead-in/lead-out types'),(67876,2846,'_content_blocks_19_images_0_header','field_6170d8f49800f'),(67877,2846,'content_blocks_19_images_0_description','Number 1 (straight line lead-in with very short straight line lead-out) is desirable for any sharp corner.\r\n\r\nNumber 2 (arc lead-in with short arc lead-out) is good for thinner and softer materials.\r\n\r\nNumber 3 (straight line lead in with no lead-out) gives good results on thicker, harder material.\r\n\r\nNumber 4 is an example of a straight line lead in with short arc lead-out. CAM software should have the flexibility to combine different types of lead-ins and lead-outs should the user wish to experiment.'),(67878,2846,'_content_blocks_19_images_0_description','field_6170d90398010'),(67879,2846,'content_blocks_19_images','1'),(67880,2846,'_content_blocks_19_images','field_6170d8df9800d'),(67881,2846,'content_blocks_20_header','Reducing lead-in/lead-out witness marks'),(67882,2846,'_content_blocks_20_header','field_6170d8ba9800b'),(67883,2846,'content_blocks_20_description','At the end of a cut, a small nib may remain on the bottom portion of the cut in the lead-in/lead-out area. Because of the lagging effect discussed previously, when the jet reaches the end of the cut, the top portion of the jet will find the path of least resistance, and effectively \"jump over\" a small bit of material leaving a nib. With the more sophisticated controls and software available today, this can be reduced by decelerating at the end of the cut to allow the bottom portion of the jet to catch up with the top before reaching the end of the cut. Figure 10 below shows examples of a large nib because of too much speed at the end of a cut and an example of a minimal witness mark with appropriate slow down at the end of the cut.\r\n\r\n'),(67884,2846,'_content_blocks_20_description','field_6170d8cd9800c'),(67885,2846,'content_blocks_20_images_0_image','2843'),(67886,2846,'_content_blocks_20_images_0_image','field_6170d8e99800e'),(67887,2846,'content_blocks_20_images_0_header','Bad part on left showing excessive nib.'),(67888,2846,'_content_blocks_20_images_0_header','field_6170d8f49800f'),(67889,2846,'content_blocks_20_images_0_description',''),(67890,2846,'_content_blocks_20_images_0_description','field_6170d90398010'),(67891,2846,'content_blocks_20_images_1_image','2844'),(67892,2846,'_content_blocks_20_images_1_image','field_6170d8e99800e'),(67893,2846,'content_blocks_20_images_1_header','Good part on right with minimal witness mark'),(67894,2846,'_content_blocks_20_images_1_header','field_6170d8f49800f'),(67895,2846,'content_blocks_20_images_1_description',''),(67896,2846,'_content_blocks_20_images_1_description','field_6170d90398010'),(67897,2846,'content_blocks_20_images','2'),(67898,2846,'_content_blocks_20_images','field_6170d8df9800d'),(67899,2846,'content_blocks_21_header','Waterjet stream\'s effect on accuracy'),(67900,2846,'_content_blocks_21_header','field_6170d8ba9800b'),(67901,2846,'content_blocks_21_description','Mixing tubes are made of extremely hard materials such as sintered boride or more commonly composite tungsten carbide. However, the nozzles are subject to wear and their cost must be taken into consideration for job costing. The orifice of a mixing tube will typically increase in diameter by about 0.0001\" per hour of cutting because of the erosion of the abrasive flowing through the nozzle. If this wear occurs in an even fashion, up to 120 hours of cutting can be realized with a nozzle. The biggest factor affecting nozzle wear is the material from which they are made. Controls allow for compensating for this wear by allowing the operator to change the tool offset.\r\n\r\nIf the wear of the nozzle is not symmetrical, the waterjet stream will also not be round. This will result in wider tolerances when cutting in a certain direction.\r\n\r\nThe tolerance requirements of a job will dictate the actual number of hours a user can expect from a nozzle. The nozzle can, of course, be set aside and used later for looser tolerance jobs. Control software should allow the ability to track hours on individual components to make consumable management easier. See Figure 12 below for an example of orifice and mixing tube tracking.'),(67902,2846,'_content_blocks_21_description','field_6170d8cd9800c'),(67903,2846,'content_blocks_21_images_0_image',''),(67904,2846,'_content_blocks_21_images_0_image','field_6170d8e99800e'),(67905,2846,'content_blocks_21_images_0_header','Need Image'),(67906,2846,'_content_blocks_21_images_0_header','field_6170d8f49800f'),(67907,2846,'content_blocks_21_images_0_description',''),(67908,2846,'_content_blocks_21_images_0_description','field_6170d90398010'),(67909,2846,'content_blocks_21_images_1_image','2845'),(67910,2846,'_content_blocks_21_images_1_image','field_6170d8e99800e'),(67911,2846,'content_blocks_21_images_1_header','Orifice on right is off-center.'),(67912,2846,'_content_blocks_21_images_1_header','field_6170d8f49800f'),(67913,2846,'content_blocks_21_images_1_description',''),(67914,2846,'_content_blocks_21_images_1_description','field_6170d90398010'),(67915,2846,'content_blocks_21_images','2'),(67916,2846,'_content_blocks_21_images','field_6170d8df9800d'),(67918,2847,'_menu_item_type','post_type'),(67919,2847,'_menu_item_menu_item_parent','0'),(67920,2847,'_menu_item_object_id','2829'),(67921,2847,'_menu_item_object','page'),(67922,2847,'_menu_item_target',''),(67923,2847,'_menu_item_classes','a:1:{i:0;s:0:\"\";}'),(67924,2847,'_menu_item_xfn',''),(67925,2847,'_menu_item_url',''),(67927,2848,'inline_featured_image','0'),(67928,2848,'_wpml_word_count','{\"total\":149,\"to_translate\":{\"fr\":149,\"es\":149}}'),(67929,2848,'_edit_lock','1647034113:3'),(67930,2849,'_wp_attached_file','2021/10/Waterjet-University_Nozzle-n-Orifice-Intensifier-Pump-Chart.jpg'),(67931,2849,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:645;s:6:\"height\";i:284;s:4:\"file\";s:71:\"2021/10/Waterjet-University_Nozzle-n-Orifice-Intensifier-Pump-Chart.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67932,2850,'_wp_attached_file','2021/10/Waterjet-University_Nozzle-n-Orifice-Direct-Drive-Pump-Chart.jpg'),(67933,2850,'_wp_attachment_metadata','a:5:{s:5:\"width\";i:645;s:6:\"height\";i:332;s:4:\"file\";s:72:\"2021/10/Waterjet-University_Nozzle-n-Orifice-Direct-Drive-Pump-Chart.jpg\";s:5:\"sizes\";a:0:{}s:10:\"image_meta\";a:12:{s:8:\"aperture\";s:1:\"0\";s:6:\"credit\";s:0:\"\";s:6:\"camera\";s:0:\"\";s:7:\"caption\";s:0:\"\";s:17:\"created_timestamp\";s:1:\"0\";s:9:\"copyright\";s:0:\"\";s:12:\"focal_length\";s:1:\"0\";s:3:\"iso\";s:1:\"0\";s:13:\"shutter_speed\";s:1:\"0\";s:5:\"title\";s:0:\"\";s:11:\"orientation\";s:1:\"0\";s:8:\"keywords\";a:0:{}}}'),(67934,2848,'_wp_page_template','wardjet-university-1.php'),(67935,2848,'_edit_last','3'),(67936,2848,'_yoast_wpseo_estimated-reading-time-minutes',''),(67937,2848,'hero_gallery',''),(67938,2848,'_hero_gallery','field_60c23d554e4a3'),(67939,2848,'hero_banner','6956'),(67940,2848,'_hero_banner','field_6170dbe179470'),(67941,2848,'page_title','Nozzle and Orifice'),(67942,2848,'_page_title','field_6170d88998008'),(67943,2848,'page_description','This section will focus on relationships between speed and edge quality, pump size, water nozzle and abrasive nozzle selection, maximum number of cutting heads and how some of these parameters can change over time.'),(67944,2848,'_page_description','field_6170d89398009'),(67945,2848,'content_blocks_0_header','Desired edge quality'),(67946,2848,'_content_blocks_0_header','field_6170d8ba9800b'),(67947,2848,'content_blocks_0_description','Edge quality is defined with the numbers 1 through 5. Lower numbers indicate rougher edge finish; higher numbers are smoother. For thin materials, the difference in cutting speed for Quality 1 could be as much as 3 times faster than the speed for Quality 5. For thicker materials, Quality 1 could be 6 times faster than Quality 5. For example, 4” thick Aluminum Q5 would be 0.72 ipm (18 mm/min) and Q1 would be 4.2 ipm (107 mm/min), 5.8 times faster.'),(67948,2848,'_content_blocks_0_description','field_6170d8cd9800c'),(67949,2848,'content_blocks_0_images_0_image','2950'),(67950,2848,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(67951,2848,'content_blocks_0_images_0_header','Seperation Cut'),(67952,2848,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(67953,2848,'content_blocks_0_images_0_description',''),(67954,2848,'_content_blocks_0_images_0_description','field_6170d90398010'),(67955,2848,'content_blocks_0_images_1_image','2951'),(67956,2848,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(67957,2848,'content_blocks_0_images_1_header','Through Cut'),(67958,2848,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(67959,2848,'content_blocks_0_images_1_description',''),(67960,2848,'_content_blocks_0_images_1_description','field_6170d90398010'),(67961,2848,'content_blocks_0_images_2_image','2952'),(67962,2848,'_content_blocks_0_images_2_image','field_6170d8e99800e'),(67963,2848,'content_blocks_0_images_2_header','Clean Cut ± 0.010\"'),(67964,2848,'_content_blocks_0_images_2_header','field_6170d8f49800f'),(67965,2848,'content_blocks_0_images_2_description',''),(67966,2848,'_content_blocks_0_images_2_description','field_6170d90398010'),(67967,2848,'content_blocks_0_images_3_image','2953'),(67968,2848,'_content_blocks_0_images_3_image','field_6170d8e99800e'),(67969,2848,'content_blocks_0_images_3_header','Good Finish'),(67970,2848,'_content_blocks_0_images_3_header','field_6170d8f49800f'),(67971,2848,'content_blocks_0_images_3_description',''),(67972,2848,'_content_blocks_0_images_3_description','field_6170d90398010'),(67973,2848,'content_blocks_0_images_4_image','2954'),(67974,2848,'_content_blocks_0_images_4_image','field_6170d8e99800e'),(67975,2848,'content_blocks_0_images_4_header','Excellent Finish ± 0.005\"'),(67976,2848,'_content_blocks_0_images_4_header','field_6170d8f49800f'),(67977,2848,'content_blocks_0_images_4_description',''),(67978,2848,'_content_blocks_0_images_4_description','field_6170d90398010'),(67979,2848,'content_blocks_0_images','5'),(67980,2848,'_content_blocks_0_images','field_6170d8df9800d'),(67981,2848,'content_blocks_1_header','Pump Specification'),(67982,2848,'_content_blocks_1_header','field_6170d8ba9800b'),(67983,2848,'content_blocks_1_description','Every waterjet company will be able to supply a chart similar to the following showing the horsepower, maximum pressure and maximum water output for the pumps offered with their systems.'),(67984,2848,'_content_blocks_1_description','field_6170d8cd9800c'),(67985,2848,'content_blocks_1_images_0_image',''),(67986,2848,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(67987,2848,'content_blocks_1_images_0_header',''),(67988,2848,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(67989,2848,'content_blocks_1_images_0_description',''),(67990,2848,'_content_blocks_1_images_0_description','field_6170d90398010'),(67991,2848,'content_blocks_1_images','1'),(67992,2848,'_content_blocks_1_images','field_6170d8df9800d'),(67993,2848,'content_blocks_2_header','Horsepower, pressure and water output'),(67994,2848,'_content_blocks_2_header','field_6170d8ba9800b'),(67995,2848,'content_blocks_2_description','In order to achieve a required edge quality, cutting speed, tolerance and production requirement in a cost-effective manner, understanding the relationship amongst horsepower, pressure and water output is vital. These factors will determine the maximum size orifice you will be able to use, the maximum number of cutting heads you will be able to run, what speeds you will be able to cut at and the maximum thickness you will be able to cut cost effectively.'),(67996,2848,'_content_blocks_2_description','field_6170d8cd9800c'),(67997,2848,'content_blocks_2_images',''),(67998,2848,'_content_blocks_2_images','field_6170d8df9800d'),(67999,2848,'content_blocks_3_header','Horsepower'),(68000,2848,'_content_blocks_3_header','field_6170d8ba9800b'),(68001,2848,'content_blocks_3_description','Waterjet pumps are specified in either horsepower (HP) or kilowatts (kW) to indicate the size of the electric motor that creates the force to pressurize the water. Engineers will size the hydraulic motor depending upon the water pressure and water output they are trying to achieve.\r\n\r\nThe most common pumps seen on the market today are intensifier style pumps. A simplified diagram of the intensifier concept is shown below. The pumps use hydraulics to apply a certain amount of oil pressure on one side of a piston of a certain diameter. On the water side of the pump, the diameter of the piston is much smaller. The difference in the surface area between the hydraulic side and the water side gives a multiplication factor, or intensification, to the pressure from the oil side. Most intensifier pumps have an intensification ratio of 20 times. This design will be explained in more detail in the “How it Works” chapter.\r\n\r\n&nbsp;\r\n\r\n<img class=\"size-full wp-image-2849 aligncenter\" src=\"http://www.wardjet.com/wp-content/uploads/2021/10/Waterjet-University_Nozzle-n-Orifice-Intensifier-Pump-Chart.jpg\" alt=\"Waterjet University_Nozzle n Orifice Intensifier Pump Chart\" width=\"645\" height=\"284\" />'),(68002,2848,'_content_blocks_3_description','field_6170d8cd9800c'),(68003,2848,'content_blocks_3_images_0_image','2849'),(68004,2848,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(68005,2848,'content_blocks_3_images_0_header',''),(68006,2848,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(68007,2848,'content_blocks_3_images_0_description',''),(68008,2848,'_content_blocks_3_images_0_description','field_6170d90398010'),(68009,2848,'content_blocks_3_images','1'),(68010,2848,'_content_blocks_3_images','field_6170d8df9800d'),(68011,2848,'content_blocks_4_header',''),(68012,2848,'_content_blocks_4_header','field_6170d8ba9800b'),(68013,2848,'content_blocks_4_description','Another style pump sometimes used on waterjets is the direct drive pump. This pump uses an electric motor to turn a crankshaft that moves three or more pistons that create the water pressure, very similar to a car engine. Faster revolutions of the motor create higher pressure and more water volume. The basic concept for the direct drive is shown below.\r\n\r\n&nbsp;\r\n\r\n<img class=\"alignnone size-full wp-image-2850\" src=\"http://www.wardjet.com/wp-content/uploads/2021/10/Waterjet-University_Nozzle-n-Orifice-Direct-Drive-Pump-Chart.jpg\" alt=\"Waterjet University_Nozzle n Orifice Direct Drive Pump Chart\" width=\"450\" />\r\n\r\n<img class=\"alignnone size-medium wp-image-6975\" src=\"http://www.wardjet.com/wp-content/uploads/2022/03/nozzle-and-orifice-direct-drive-300x211.jpg\" alt=\"nozzle and orifice direct drive\" width=\"450\"  />'),(68014,2848,'_content_blocks_4_description','field_6170d8cd9800c'),(68027,2848,'content_blocks_4_images',''),(68028,2848,'_content_blocks_4_images','field_6170d8df9800d'),(68029,2848,'content_blocks_5_header',''),(68030,2848,'_content_blocks_5_header','field_6170d8ba9800b'),(68031,2848,'content_blocks_5_description','The horsepower between an intensifier style pump and a direct drive pump cannot be directly compared. Each style pump has benefits and drawbacks that must be evaluated based upon each user’s application.\r\n\r\nThe question frequently comes up as to which is better, a direct drive or an intensifier pump. Of course depending upon which manufacturer with which you are talking, you will get different answers. The best way to answer this is to ask the following questions and do your own research:\r\n<ul>\r\n 	<li>What percentage of pumps in use today are intensifier as opposed to direct drive?</li>\r\n 	<li>What percentage of new machines being sold today have intensifier pumps versus direct drive?</li>\r\n 	<li>How many businesses have been created to swap out a direct drive pump with a retrofit kit to change over to an intensifier – basically dispose of the direct drive?</li>\r\n 	<li>How many businesses have been created to swap out an intensifier pump for a direct drive – in other words dispose of an intensifier pump?</li>\r\n 	<li>What are the maintenance costs associated with each style pump for the first 1500 hours, including replacement of consumable and spare parts?</li>\r\n 	<li>How much downtime is involved to replace consumable and spare parts on each style pump?</li>\r\n</ul>'),(68032,2848,'_content_blocks_5_description','field_6170d8cd9800c'),(68033,2848,'content_blocks_5_images',''),(68034,2848,'_content_blocks_5_images','field_6170d8df9800d'),(68035,2848,'content_blocks','19'),(68036,2848,'_content_blocks','field_6170d8ac9800a'),(68037,2848,'menu','37'),(68038,2848,'_menu','field_6170d9e059837'),(68039,2848,'display_left_column','1'),(68040,2848,'_display_left_column','field_613563c4d424b'),(68041,2848,'contact_left_heading',''),(68042,2848,'_contact_left_heading','field_60c249d645c99'),(68043,2848,'contact_left_copy',''),(68044,2848,'_contact_left_copy','field_60c24a0845c9c'),(68045,2848,'display_right_column','1'),(68046,2848,'_display_right_column','field_613563f4d424c'),(68047,2848,'contact_right_heading',''),(68048,2848,'_contact_right_heading','field_60c249e945c9a'),(68049,2848,'contact_right_copy',''),(68050,2848,'_contact_right_copy','field_60c249f845c9b'),(68051,2848,'contact_right_cta',''),(68052,2848,'_contact_right_cta','field_60c24a1945c9d'),(68053,2852,'hero_gallery',''),(68054,2852,'_hero_gallery','field_60c23d554e4a3'),(68055,2852,'hero_banner',''),(68056,2852,'_hero_banner','field_6170dbe179470'),(68057,2852,'page_title','Nozzle and Orifice'),(68058,2852,'_page_title','field_6170d88998008'),(68059,2852,'page_description','This section will focus on relationships between speed and edge quality, pump size, water nozzle and abrasive nozzle selection, maximum number of cutting heads and how some of these parameters can change over time.'),(68060,2852,'_page_description','field_6170d89398009'),(68061,2852,'content_blocks_0_header','Desired edge quality'),(68062,2852,'_content_blocks_0_header','field_6170d8ba9800b'),(68063,2852,'content_blocks_0_description','Edge quality is defined with the numbers 1 through 5. Lower numbers indicate rougher edge finish; higher numbers are smoother. For thin materials, the difference in cutting speed for Quality 1 could be as much as 3 times faster than the speed for Quality 5. For thicker materials, Quality 1 could be 6 times faster than Quality 5. For example, 4” thick Aluminum Q5 would be 0.72 ipm (18 mm/min) and Q1 would be 4.2 ipm (107 mm/min), 5.8 times faster.'),(68064,2852,'_content_blocks_0_description','field_6170d8cd9800c'),(68065,2852,'content_blocks_0_images_0_image',''),(68066,2852,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(68067,2852,'content_blocks_0_images_0_header','Seperation Cut'),(68068,2852,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(68069,2852,'content_blocks_0_images_0_description',''),(68070,2852,'_content_blocks_0_images_0_description','field_6170d90398010'),(68071,2852,'content_blocks_0_images_1_image',''),(68072,2852,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(68073,2852,'content_blocks_0_images_1_header','Through Cut'),(68074,2852,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(68075,2852,'content_blocks_0_images_1_description',''),(68076,2852,'_content_blocks_0_images_1_description','field_6170d90398010'),(68077,2852,'content_blocks_0_images_2_image',''),(68078,2852,'_content_blocks_0_images_2_image','field_6170d8e99800e'),(68079,2852,'content_blocks_0_images_2_header','Clean Cut ± 0.010\"'),(68080,2852,'_content_blocks_0_images_2_header','field_6170d8f49800f'),(68081,2852,'content_blocks_0_images_2_description',''),(68082,2852,'_content_blocks_0_images_2_description','field_6170d90398010'),(68083,2852,'content_blocks_0_images_3_image',''),(68084,2852,'_content_blocks_0_images_3_image','field_6170d8e99800e'),(68085,2852,'content_blocks_0_images_3_header','Good Finish'),(68086,2852,'_content_blocks_0_images_3_header','field_6170d8f49800f'),(68087,2852,'content_blocks_0_images_3_description',''),(68088,2852,'_content_blocks_0_images_3_description','field_6170d90398010'),(68089,2852,'content_blocks_0_images_4_image',''),(68090,2852,'_content_blocks_0_images_4_image','field_6170d8e99800e'),(68091,2852,'content_blocks_0_images_4_header','Excellent Finish ± 0.005\"'),(68092,2852,'_content_blocks_0_images_4_header','field_6170d8f49800f'),(68093,2852,'content_blocks_0_images_4_description',''),(68094,2852,'_content_blocks_0_images_4_description','field_6170d90398010'),(68095,2852,'content_blocks_0_images','5'),(68096,2852,'_content_blocks_0_images','field_6170d8df9800d'),(68097,2852,'content_blocks_1_header','Pump Specification'),(68098,2852,'_content_blocks_1_header','field_6170d8ba9800b'),(68099,2852,'content_blocks_1_description','Every waterjet company will be able to supply a chart similar to the following showing the horsepower, maximum pressure and maximum water output for the pumps offered with their systems.'),(68100,2852,'_content_blocks_1_description','field_6170d8cd9800c'),(68101,2852,'content_blocks_1_images_0_image',''),(68102,2852,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(68103,2852,'content_blocks_1_images_0_header','Need Table here'),(68104,2852,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(68105,2852,'content_blocks_1_images_0_description',''),(68106,2852,'_content_blocks_1_images_0_description','field_6170d90398010'),(68107,2852,'content_blocks_1_images','1'),(68108,2852,'_content_blocks_1_images','field_6170d8df9800d'),(68109,2852,'content_blocks_2_header','Horsepower, pressure and water output'),(68110,2852,'_content_blocks_2_header','field_6170d8ba9800b'),(68111,2852,'content_blocks_2_description','In order to achieve a required edge quality, cutting speed, tolerance and production requirement in a cost-effective manner, understanding the relationship amongst horsepower, pressure and water output is vital. These factors will determine the maximum size orifice you will be able to use, the maximum number of cutting heads you will be able to run, what speeds you will be able to cut at and the maximum thickness you will be able to cut cost effectively.'),(68112,2852,'_content_blocks_2_description','field_6170d8cd9800c'),(68113,2852,'content_blocks_2_images',''),(68114,2852,'_content_blocks_2_images','field_6170d8df9800d'),(68115,2852,'content_blocks_3_header','Horsepower'),(68116,2852,'_content_blocks_3_header','field_6170d8ba9800b'),(68117,2852,'content_blocks_3_description','Waterjet pumps are specified in either horsepower (HP) or kilowatts (kW) to indicate the size of the electric motor that creates the force to pressurize the water. Engineers will size the hydraulic motor depending upon the water pressure and water output they are trying to achieve.\r\n\r\nThe most common pumps seen on the market today are intensifier style pumps. A simplified diagram of the intensifier concept is shown below. The pumps use hydraulics to apply a certain amount of oil pressure on one side of a piston of a certain diameter. On the water side of the pump, the diameter of the piston is much smaller. The difference in the surface area between the hydraulic side and the water side gives a multiplication factor, or intensification, to the pressure from the oil side. Most intensifier pumps have an intensification ratio of 20 times. This design will be explained in more detail in the “How it Works” chapter.'),(68118,2852,'_content_blocks_3_description','field_6170d8cd9800c'),(68119,2852,'content_blocks_3_images_0_image','2849'),(68120,2852,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(68121,2852,'content_blocks_3_images_0_header',''),(68122,2852,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(68123,2852,'content_blocks_3_images_0_description',''),(68124,2852,'_content_blocks_3_images_0_description','field_6170d90398010'),(68125,2852,'content_blocks_3_images','1'),(68126,2852,'_content_blocks_3_images','field_6170d8df9800d'),(68127,2852,'content_blocks_4_header',''),(68128,2852,'_content_blocks_4_header','field_6170d8ba9800b'),(68129,2852,'content_blocks_4_description','Another style pump sometimes used on waterjets is the direct drive pump. This pump uses an electric motor to turn a crankshaft that moves three or more pistons that create the water pressure, very similar to a car engine. Faster revolutions of the motor create higher pressure and more water volume. The basic concept for the direct drive is shown below.\r\n\r\n'),(68130,2852,'_content_blocks_4_description','field_6170d8cd9800c'),(68131,2852,'content_blocks_4_images_0_image','2850'),(68132,2852,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(68133,2852,'content_blocks_4_images_0_header',''),(68134,2852,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(68135,2852,'content_blocks_4_images_0_description',''),(68136,2852,'_content_blocks_4_images_0_description','field_6170d90398010'),(68137,2852,'content_blocks_4_images_1_image',''),(68138,2852,'_content_blocks_4_images_1_image','field_6170d8e99800e'),(68139,2852,'content_blocks_4_images_1_header','Need Image'),(68140,2852,'_content_blocks_4_images_1_header','field_6170d8f49800f'),(68141,2852,'content_blocks_4_images_1_description',''),(68142,2852,'_content_blocks_4_images_1_description','field_6170d90398010'),(68143,2852,'content_blocks_4_images','2'),(68144,2852,'_content_blocks_4_images','field_6170d8df9800d'),(68145,2852,'content_blocks_5_header',''),(68146,2852,'_content_blocks_5_header','field_6170d8ba9800b'),(68147,2852,'content_blocks_5_description','The horsepower between an intensifier style pump and a direct drive pump cannot be directly compared. Each style pump has benefits and drawbacks that must be evaluated based upon each user’s application.\r\n\r\nThe question frequently comes up as to which is better, a direct drive or an intensifier pump. Of course depending upon which manufacturer with which you are talking, you will get different answers. The best way to answer this is to ask the following questions and do your own research:\r\n\r\nWhat percentage of pumps in use today are intensifier as opposed to direct drive?\r\nWhat percentage of new machines being sold today have intensifier pumps versus direct drive?\r\nHow many businesses have been created to swap out a direct drive pump with a retrofit kit to change over to an intensifier – basically dispose of the direct drive?\r\nHow many businesses have been created to swap out an intensifier pump for a direct drive – in other words dispose of an intensifier pump?\r\nWhat are the maintenance costs associated with each style pump for the first 1500 hours, including replacement of consumable and spare parts?\r\nHow much downtime is involved to replace consumable and spare parts on each style pump?'),(68148,2852,'_content_blocks_5_description','field_6170d8cd9800c'),(68149,2852,'content_blocks_5_images',''),(68150,2852,'_content_blocks_5_images','field_6170d8df9800d'),(68151,2852,'content_blocks','6'),(68152,2852,'_content_blocks','field_6170d8ac9800a'),(68153,2852,'menu','11'),(68154,2852,'_menu','field_6170d9e059837'),(68155,2852,'display_left_column','1'),(68156,2852,'_display_left_column','field_613563c4d424b'),(68157,2852,'contact_left_heading',''),(68158,2852,'_contact_left_heading','field_60c249d645c99'),(68159,2852,'contact_left_copy',''),(68160,2852,'_contact_left_copy','field_60c24a0845c9c'),(68161,2852,'display_right_column','1'),(68162,2852,'_display_right_column','field_613563f4d424c'),(68163,2852,'contact_right_heading',''),(68164,2852,'_contact_right_heading','field_60c249e945c9a'),(68165,2852,'contact_right_copy',''),(68166,2852,'_contact_right_copy','field_60c249f845c9b'),(68167,2852,'contact_right_cta',''),(68168,2852,'_contact_right_cta','field_60c24a1945c9d'),(68170,2848,'_wpml_media_featured','0'),(68171,2848,'_wpml_media_duplicate','0'),(68172,2850,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2848;}}'),(68173,2849,'_wpml_media_usage','a:1:{s:5:\"posts\";a:1:{i:0;i:2848;}}'),(68174,2853,'hero_gallery',''),(68175,2853,'_hero_gallery','field_60c23d554e4a3'),(68176,2853,'hero_banner',''),(68177,2853,'_hero_banner','field_6170dbe179470'),(68178,2853,'page_title','Nozzle and Orifice'),(68179,2853,'_page_title','field_6170d88998008'),(68180,2853,'page_description','This section will focus on relationships between speed and edge quality, pump size, water nozzle and abrasive nozzle selection, maximum number of cutting heads and how some of these parameters can change over time.'),(68181,2853,'_page_description','field_6170d89398009'),(68182,2853,'content_blocks_0_header','Desired edge quality'),(68183,2853,'_content_blocks_0_header','field_6170d8ba9800b'),(68184,2853,'content_blocks_0_description','Edge quality is defined with the numbers 1 through 5. Lower numbers indicate rougher edge finish; higher numbers are smoother. For thin materials, the difference in cutting speed for Quality 1 could be as much as 3 times faster than the speed for Quality 5. For thicker materials, Quality 1 could be 6 times faster than Quality 5. For example, 4” thick Aluminum Q5 would be 0.72 ipm (18 mm/min) and Q1 would be 4.2 ipm (107 mm/min), 5.8 times faster.'),(68185,2853,'_content_blocks_0_description','field_6170d8cd9800c'),(68186,2853,'content_blocks_0_images_0_image',''),(68187,2853,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(68188,2853,'content_blocks_0_images_0_header','Seperation Cut'),(68189,2853,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(68190,2853,'content_blocks_0_images_0_description',''),(68191,2853,'_content_blocks_0_images_0_description','field_6170d90398010'),(68192,2853,'content_blocks_0_images_1_image',''),(68193,2853,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(68194,2853,'content_blocks_0_images_1_header','Through Cut'),(68195,2853,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(68196,2853,'content_blocks_0_images_1_description',''),(68197,2853,'_content_blocks_0_images_1_description','field_6170d90398010'),(68198,2853,'content_blocks_0_images_2_image',''),(68199,2853,'_content_blocks_0_images_2_image','field_6170d8e99800e'),(68200,2853,'content_blocks_0_images_2_header','Clean Cut ± 0.010\"'),(68201,2853,'_content_blocks_0_images_2_header','field_6170d8f49800f'),(68202,2853,'content_blocks_0_images_2_description',''),(68203,2853,'_content_blocks_0_images_2_description','field_6170d90398010'),(68204,2853,'content_blocks_0_images_3_image',''),(68205,2853,'_content_blocks_0_images_3_image','field_6170d8e99800e'),(68206,2853,'content_blocks_0_images_3_header','Good Finish'),(68207,2853,'_content_blocks_0_images_3_header','field_6170d8f49800f'),(68208,2853,'content_blocks_0_images_3_description',''),(68209,2853,'_content_blocks_0_images_3_description','field_6170d90398010'),(68210,2853,'content_blocks_0_images_4_image',''),(68211,2853,'_content_blocks_0_images_4_image','field_6170d8e99800e'),(68212,2853,'content_blocks_0_images_4_header','Excellent Finish ± 0.005\"'),(68213,2853,'_content_blocks_0_images_4_header','field_6170d8f49800f'),(68214,2853,'content_blocks_0_images_4_description',''),(68215,2853,'_content_blocks_0_images_4_description','field_6170d90398010'),(68216,2853,'content_blocks_0_images','5'),(68217,2853,'_content_blocks_0_images','field_6170d8df9800d'),(68218,2853,'content_blocks_1_header','Pump Specification'),(68219,2853,'_content_blocks_1_header','field_6170d8ba9800b'),(68220,2853,'content_blocks_1_description','Every waterjet company will be able to supply a chart similar to the following showing the horsepower, maximum pressure and maximum water output for the pumps offered with their systems.'),(68221,2853,'_content_blocks_1_description','field_6170d8cd9800c'),(68222,2853,'content_blocks_1_images_0_image',''),(68223,2853,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(68224,2853,'content_blocks_1_images_0_header','Need Table here'),(68225,2853,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(68226,2853,'content_blocks_1_images_0_description',''),(68227,2853,'_content_blocks_1_images_0_description','field_6170d90398010'),(68228,2853,'content_blocks_1_images','1'),(68229,2853,'_content_blocks_1_images','field_6170d8df9800d'),(68230,2853,'content_blocks_2_header','Horsepower, pressure and water output'),(68231,2853,'_content_blocks_2_header','field_6170d8ba9800b'),(68232,2853,'content_blocks_2_description','In order to achieve a required edge quality, cutting speed, tolerance and production requirement in a cost-effective manner, understanding the relationship amongst horsepower, pressure and water output is vital. These factors will determine the maximum size orifice you will be able to use, the maximum number of cutting heads you will be able to run, what speeds you will be able to cut at and the maximum thickness you will be able to cut cost effectively.'),(68233,2853,'_content_blocks_2_description','field_6170d8cd9800c'),(68234,2853,'content_blocks_2_images',''),(68235,2853,'_content_blocks_2_images','field_6170d8df9800d'),(68236,2853,'content_blocks_3_header','Horsepower'),(68237,2853,'_content_blocks_3_header','field_6170d8ba9800b'),(68238,2853,'content_blocks_3_description','Waterjet pumps are specified in either horsepower (HP) or kilowatts (kW) to indicate the size of the electric motor that creates the force to pressurize the water. Engineers will size the hydraulic motor depending upon the water pressure and water output they are trying to achieve.\r\n\r\nThe most common pumps seen on the market today are intensifier style pumps. A simplified diagram of the intensifier concept is shown below. The pumps use hydraulics to apply a certain amount of oil pressure on one side of a piston of a certain diameter. On the water side of the pump, the diameter of the piston is much smaller. The difference in the surface area between the hydraulic side and the water side gives a multiplication factor, or intensification, to the pressure from the oil side. Most intensifier pumps have an intensification ratio of 20 times. This design will be explained in more detail in the “How it Works” chapter.'),(68239,2853,'_content_blocks_3_description','field_6170d8cd9800c'),(68240,2853,'content_blocks_3_images_0_image','2849'),(68241,2853,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(68242,2853,'content_blocks_3_images_0_header',''),(68243,2853,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(68244,2853,'content_blocks_3_images_0_description',''),(68245,2853,'_content_blocks_3_images_0_description','field_6170d90398010'),(68246,2853,'content_blocks_3_images','1'),(68247,2853,'_content_blocks_3_images','field_6170d8df9800d'),(68248,2853,'content_blocks_4_header',''),(68249,2853,'_content_blocks_4_header','field_6170d8ba9800b'),(68250,2853,'content_blocks_4_description','Another style pump sometimes used on waterjets is the direct drive pump. This pump uses an electric motor to turn a crankshaft that moves three or more pistons that create the water pressure, very similar to a car engine. Faster revolutions of the motor create higher pressure and more water volume. The basic concept for the direct drive is shown below.\r\n\r\n'),(68251,2853,'_content_blocks_4_description','field_6170d8cd9800c'),(68252,2853,'content_blocks_4_images_0_image','2850'),(68253,2853,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(68254,2853,'content_blocks_4_images_0_header',''),(68255,2853,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(68256,2853,'content_blocks_4_images_0_description',''),(68257,2853,'_content_blocks_4_images_0_description','field_6170d90398010'),(68258,2853,'content_blocks_4_images_1_image',''),(68259,2853,'_content_blocks_4_images_1_image','field_6170d8e99800e'),(68260,2853,'content_blocks_4_images_1_header','Need Image'),(68261,2853,'_content_blocks_4_images_1_header','field_6170d8f49800f'),(68262,2853,'content_blocks_4_images_1_description',''),(68263,2853,'_content_blocks_4_images_1_description','field_6170d90398010'),(68264,2853,'content_blocks_4_images','2'),(68265,2853,'_content_blocks_4_images','field_6170d8df9800d'),(68266,2853,'content_blocks_5_header',''),(68267,2853,'_content_blocks_5_header','field_6170d8ba9800b'),(68268,2853,'content_blocks_5_description','The horsepower between an intensifier style pump and a direct drive pump cannot be directly compared. Each style pump has benefits and drawbacks that must be evaluated based upon each user’s application.\r\n\r\nThe question frequently comes up as to which is better, a direct drive or an intensifier pump. Of course depending upon which manufacturer with which you are talking, you will get different answers. The best way to answer this is to ask the following questions and do your own research:\r\n\r\nWhat percentage of pumps in use today are intensifier as opposed to direct drive?\r\nWhat percentage of new machines being sold today have intensifier pumps versus direct drive?\r\nHow many businesses have been created to swap out a direct drive pump with a retrofit kit to change over to an intensifier – basically dispose of the direct drive?\r\nHow many businesses have been created to swap out an intensifier pump for a direct drive – in other words dispose of an intensifier pump?\r\nWhat are the maintenance costs associated with each style pump for the first 1500 hours, including replacement of consumable and spare parts?\r\nHow much downtime is involved to replace consumable and spare parts on each style pump?'),(68269,2853,'_content_blocks_5_description','field_6170d8cd9800c'),(68270,2853,'content_blocks_5_images',''),(68271,2853,'_content_blocks_5_images','field_6170d8df9800d'),(68272,2853,'content_blocks','6'),(68273,2853,'_content_blocks','field_6170d8ac9800a'),(68274,2853,'menu','11'),(68275,2853,'_menu','field_6170d9e059837'),(68276,2853,'display_left_column','1'),(68277,2853,'_display_left_column','field_613563c4d424b'),(68278,2853,'contact_left_heading',''),(68279,2853,'_contact_left_heading','field_60c249d645c99'),(68280,2853,'contact_left_copy',''),(68281,2853,'_contact_left_copy','field_60c24a0845c9c'),(68282,2853,'display_right_column','1'),(68283,2853,'_display_right_column','field_613563f4d424c'),(68284,2853,'contact_right_heading',''),(68285,2853,'_contact_right_heading','field_60c249e945c9a'),(68286,2853,'contact_right_copy',''),(68287,2853,'_contact_right_copy','field_60c249f845c9b'),(68288,2853,'contact_right_cta',''),(68289,2853,'_contact_right_cta','field_60c24a1945c9d'),(68291,2854,'hero_gallery',''),(68292,2854,'_hero_gallery','field_60c23d554e4a3'),(68293,2854,'hero_banner',''),(68294,2854,'_hero_banner','field_6170dbe179470'),(68295,2854,'page_title','Nozzle and Orifice'),(68296,2854,'_page_title','field_6170d88998008'),(68297,2854,'page_description','This section will focus on relationships between speed and edge quality, pump size, water nozzle and abrasive nozzle selection, maximum number of cutting heads and how some of these parameters can change over time.'),(68298,2854,'_page_description','field_6170d89398009'),(68299,2854,'content_blocks_0_header','Desired edge quality'),(68300,2854,'_content_blocks_0_header','field_6170d8ba9800b'),(68301,2854,'content_blocks_0_description','Edge quality is defined with the numbers 1 through 5. Lower numbers indicate rougher edge finish; higher numbers are smoother. For thin materials, the difference in cutting speed for Quality 1 could be as much as 3 times faster than the speed for Quality 5. For thicker materials, Quality 1 could be 6 times faster than Quality 5. For example, 4” thick Aluminum Q5 would be 0.72 ipm (18 mm/min) and Q1 would be 4.2 ipm (107 mm/min), 5.8 times faster.'),(68302,2854,'_content_blocks_0_description','field_6170d8cd9800c'),(68303,2854,'content_blocks_0_images_0_image',''),(68304,2854,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(68305,2854,'content_blocks_0_images_0_header','Seperation Cut'),(68306,2854,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(68307,2854,'content_blocks_0_images_0_description',''),(68308,2854,'_content_blocks_0_images_0_description','field_6170d90398010'),(68309,2854,'content_blocks_0_images_1_image',''),(68310,2854,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(68311,2854,'content_blocks_0_images_1_header','Through Cut'),(68312,2854,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(68313,2854,'content_blocks_0_images_1_description',''),(68314,2854,'_content_blocks_0_images_1_description','field_6170d90398010'),(68315,2854,'content_blocks_0_images_2_image',''),(68316,2854,'_content_blocks_0_images_2_image','field_6170d8e99800e'),(68317,2854,'content_blocks_0_images_2_header','Clean Cut ± 0.010\"'),(68318,2854,'_content_blocks_0_images_2_header','field_6170d8f49800f'),(68319,2854,'content_blocks_0_images_2_description',''),(68320,2854,'_content_blocks_0_images_2_description','field_6170d90398010'),(68321,2854,'content_blocks_0_images_3_image',''),(68322,2854,'_content_blocks_0_images_3_image','field_6170d8e99800e'),(68323,2854,'content_blocks_0_images_3_header','Good Finish'),(68324,2854,'_content_blocks_0_images_3_header','field_6170d8f49800f'),(68325,2854,'content_blocks_0_images_3_description',''),(68326,2854,'_content_blocks_0_images_3_description','field_6170d90398010'),(68327,2854,'content_blocks_0_images_4_image',''),(68328,2854,'_content_blocks_0_images_4_image','field_6170d8e99800e'),(68329,2854,'content_blocks_0_images_4_header','Excellent Finish ± 0.005\"'),(68330,2854,'_content_blocks_0_images_4_header','field_6170d8f49800f'),(68331,2854,'content_blocks_0_images_4_description',''),(68332,2854,'_content_blocks_0_images_4_description','field_6170d90398010'),(68333,2854,'content_blocks_0_images','5'),(68334,2854,'_content_blocks_0_images','field_6170d8df9800d'),(68335,2854,'content_blocks_1_header','Pump Specification'),(68336,2854,'_content_blocks_1_header','field_6170d8ba9800b'),(68337,2854,'content_blocks_1_description','Every waterjet company will be able to supply a chart similar to the following showing the horsepower, maximum pressure and maximum water output for the pumps offered with their systems.'),(68338,2854,'_content_blocks_1_description','field_6170d8cd9800c'),(68339,2854,'content_blocks_1_images_0_image',''),(68340,2854,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(68341,2854,'content_blocks_1_images_0_header','Need Table here'),(68342,2854,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(68343,2854,'content_blocks_1_images_0_description',''),(68344,2854,'_content_blocks_1_images_0_description','field_6170d90398010'),(68345,2854,'content_blocks_1_images','1'),(68346,2854,'_content_blocks_1_images','field_6170d8df9800d'),(68347,2854,'content_blocks_2_header','Horsepower, pressure and water output'),(68348,2854,'_content_blocks_2_header','field_6170d8ba9800b'),(68349,2854,'content_blocks_2_description','In order to achieve a required edge quality, cutting speed, tolerance and production requirement in a cost-effective manner, understanding the relationship amongst horsepower, pressure and water output is vital. These factors will determine the maximum size orifice you will be able to use, the maximum number of cutting heads you will be able to run, what speeds you will be able to cut at and the maximum thickness you will be able to cut cost effectively.'),(68350,2854,'_content_blocks_2_description','field_6170d8cd9800c'),(68351,2854,'content_blocks_2_images',''),(68352,2854,'_content_blocks_2_images','field_6170d8df9800d'),(68353,2854,'content_blocks_3_header','Horsepower'),(68354,2854,'_content_blocks_3_header','field_6170d8ba9800b'),(68355,2854,'content_blocks_3_description','Waterjet pumps are specified in either horsepower (HP) or kilowatts (kW) to indicate the size of the electric motor that creates the force to pressurize the water. Engineers will size the hydraulic motor depending upon the water pressure and water output they are trying to achieve.\r\n\r\nThe most common pumps seen on the market today are intensifier style pumps. A simplified diagram of the intensifier concept is shown below. The pumps use hydraulics to apply a certain amount of oil pressure on one side of a piston of a certain diameter. On the water side of the pump, the diameter of the piston is much smaller. The difference in the surface area between the hydraulic side and the water side gives a multiplication factor, or intensification, to the pressure from the oil side. Most intensifier pumps have an intensification ratio of 20 times. This design will be explained in more detail in the “How it Works” chapter.'),(68356,2854,'_content_blocks_3_description','field_6170d8cd9800c'),(68357,2854,'content_blocks_3_images_0_image','2849'),(68358,2854,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(68359,2854,'content_blocks_3_images_0_header',''),(68360,2854,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(68361,2854,'content_blocks_3_images_0_description',''),(68362,2854,'_content_blocks_3_images_0_description','field_6170d90398010'),(68363,2854,'content_blocks_3_images','1'),(68364,2854,'_content_blocks_3_images','field_6170d8df9800d'),(68365,2854,'content_blocks_4_header',''),(68366,2854,'_content_blocks_4_header','field_6170d8ba9800b'),(68367,2854,'content_blocks_4_description','Another style pump sometimes used on waterjets is the direct drive pump. This pump uses an electric motor to turn a crankshaft that moves three or more pistons that create the water pressure, very similar to a car engine. Faster revolutions of the motor create higher pressure and more water volume. The basic concept for the direct drive is shown below.\r\n\r\n'),(68368,2854,'_content_blocks_4_description','field_6170d8cd9800c'),(68369,2854,'content_blocks_4_images_0_image','2850'),(68370,2854,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(68371,2854,'content_blocks_4_images_0_header',''),(68372,2854,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(68373,2854,'content_blocks_4_images_0_description',''),(68374,2854,'_content_blocks_4_images_0_description','field_6170d90398010'),(68375,2854,'content_blocks_4_images_1_image',''),(68376,2854,'_content_blocks_4_images_1_image','field_6170d8e99800e'),(68377,2854,'content_blocks_4_images_1_header','Need Image'),(68378,2854,'_content_blocks_4_images_1_header','field_6170d8f49800f'),(68379,2854,'content_blocks_4_images_1_description',''),(68380,2854,'_content_blocks_4_images_1_description','field_6170d90398010'),(68381,2854,'content_blocks_4_images','2'),(68382,2854,'_content_blocks_4_images','field_6170d8df9800d'),(68383,2854,'content_blocks_5_header',''),(68384,2854,'_content_blocks_5_header','field_6170d8ba9800b'),(68385,2854,'content_blocks_5_description','The horsepower between an intensifier style pump and a direct drive pump cannot be directly compared. Each style pump has benefits and drawbacks that must be evaluated based upon each user’s application.\r\n\r\nThe question frequently comes up as to which is better, a direct drive or an intensifier pump. Of course depending upon which manufacturer with which you are talking, you will get different answers. The best way to answer this is to ask the following questions and do your own research:\r\n\r\nWhat percentage of pumps in use today are intensifier as opposed to direct drive?\r\nWhat percentage of new machines being sold today have intensifier pumps versus direct drive?\r\nHow many businesses have been created to swap out a direct drive pump with a retrofit kit to change over to an intensifier – basically dispose of the direct drive?\r\nHow many businesses have been created to swap out an intensifier pump for a direct drive – in other words dispose of an intensifier pump?\r\nWhat are the maintenance costs associated with each style pump for the first 1500 hours, including replacement of consumable and spare parts?\r\nHow much downtime is involved to replace consumable and spare parts on each style pump?'),(68386,2854,'_content_blocks_5_description','field_6170d8cd9800c'),(68387,2854,'content_blocks_5_images',''),(68388,2854,'_content_blocks_5_images','field_6170d8df9800d'),(68389,2854,'content_blocks','6'),(68390,2854,'_content_blocks','field_6170d8ac9800a'),(68391,2854,'menu','11'),(68392,2854,'_menu','field_6170d9e059837'),(68393,2854,'display_left_column','1'),(68394,2854,'_display_left_column','field_613563c4d424b'),(68395,2854,'contact_left_heading',''),(68396,2854,'_contact_left_heading','field_60c249d645c99'),(68397,2854,'contact_left_copy',''),(68398,2854,'_contact_left_copy','field_60c24a0845c9c'),(68399,2854,'display_right_column','1'),(68400,2854,'_display_right_column','field_613563f4d424c'),(68401,2854,'contact_right_heading',''),(68402,2854,'_contact_right_heading','field_60c249e945c9a'),(68403,2854,'contact_right_copy',''),(68404,2854,'_contact_right_copy','field_60c249f845c9b'),(68405,2854,'contact_right_cta',''),(68406,2854,'_contact_right_cta','field_60c24a1945c9d'),(68408,2855,'hero_gallery',''),(68409,2855,'_hero_gallery','field_60c23d554e4a3'),(68410,2855,'hero_banner',''),(68411,2855,'_hero_banner','field_6170dbe179470'),(68412,2855,'page_title','Nozzle and Orifice'),(68413,2855,'_page_title','field_6170d88998008'),(68414,2855,'page_description','This section will focus on relationships between speed and edge quality, pump size, water nozzle and abrasive nozzle selection, maximum number of cutting heads and how some of these parameters can change over time.'),(68415,2855,'_page_description','field_6170d89398009'),(68416,2855,'content_blocks_0_header','Desired edge quality'),(68417,2855,'_content_blocks_0_header','field_6170d8ba9800b'),(68418,2855,'content_blocks_0_description','Edge quality is defined with the numbers 1 through 5. Lower numbers indicate rougher edge finish; higher numbers are smoother. For thin materials, the difference in cutting speed for Quality 1 could be as much as 3 times faster than the speed for Quality 5. For thicker materials, Quality 1 could be 6 times faster than Quality 5. For example, 4” thick Aluminum Q5 would be 0.72 ipm (18 mm/min) and Q1 would be 4.2 ipm (107 mm/min), 5.8 times faster.'),(68419,2855,'_content_blocks_0_description','field_6170d8cd9800c'),(68420,2855,'content_blocks_0_images_0_image',''),(68421,2855,'_content_blocks_0_images_0_image','field_6170d8e99800e'),(68422,2855,'content_blocks_0_images_0_header','Seperation Cut'),(68423,2855,'_content_blocks_0_images_0_header','field_6170d8f49800f'),(68424,2855,'content_blocks_0_images_0_description',''),(68425,2855,'_content_blocks_0_images_0_description','field_6170d90398010'),(68426,2855,'content_blocks_0_images_1_image',''),(68427,2855,'_content_blocks_0_images_1_image','field_6170d8e99800e'),(68428,2855,'content_blocks_0_images_1_header','Through Cut'),(68429,2855,'_content_blocks_0_images_1_header','field_6170d8f49800f'),(68430,2855,'content_blocks_0_images_1_description',''),(68431,2855,'_content_blocks_0_images_1_description','field_6170d90398010'),(68432,2855,'content_blocks_0_images_2_image',''),(68433,2855,'_content_blocks_0_images_2_image','field_6170d8e99800e'),(68434,2855,'content_blocks_0_images_2_header','Clean Cut ± 0.010\"'),(68435,2855,'_content_blocks_0_images_2_header','field_6170d8f49800f'),(68436,2855,'content_blocks_0_images_2_description',''),(68437,2855,'_content_blocks_0_images_2_description','field_6170d90398010'),(68438,2855,'content_blocks_0_images_3_image',''),(68439,2855,'_content_blocks_0_images_3_image','field_6170d8e99800e'),(68440,2855,'content_blocks_0_images_3_header','Good Finish'),(68441,2855,'_content_blocks_0_images_3_header','field_6170d8f49800f'),(68442,2855,'content_blocks_0_images_3_description',''),(68443,2855,'_content_blocks_0_images_3_description','field_6170d90398010'),(68444,2855,'content_blocks_0_images_4_image',''),(68445,2855,'_content_blocks_0_images_4_image','field_6170d8e99800e'),(68446,2855,'content_blocks_0_images_4_header','Excellent Finish ± 0.005\"'),(68447,2855,'_content_blocks_0_images_4_header','field_6170d8f49800f'),(68448,2855,'content_blocks_0_images_4_description',''),(68449,2855,'_content_blocks_0_images_4_description','field_6170d90398010'),(68450,2855,'content_blocks_0_images','5'),(68451,2855,'_content_blocks_0_images','field_6170d8df9800d'),(68452,2855,'content_blocks_1_header','Pump Specification'),(68453,2855,'_content_blocks_1_header','field_6170d8ba9800b'),(68454,2855,'content_blocks_1_description','Every waterjet company will be able to supply a chart similar to the following showing the horsepower, maximum pressure and maximum water output for the pumps offered with their systems.'),(68455,2855,'_content_blocks_1_description','field_6170d8cd9800c'),(68456,2855,'content_blocks_1_images_0_image',''),(68457,2855,'_content_blocks_1_images_0_image','field_6170d8e99800e'),(68458,2855,'content_blocks_1_images_0_header','Need Table here'),(68459,2855,'_content_blocks_1_images_0_header','field_6170d8f49800f'),(68460,2855,'content_blocks_1_images_0_description',''),(68461,2855,'_content_blocks_1_images_0_description','field_6170d90398010'),(68462,2855,'content_blocks_1_images','1'),(68463,2855,'_content_blocks_1_images','field_6170d8df9800d'),(68464,2855,'content_blocks_2_header','Horsepower, pressure and water output'),(68465,2855,'_content_blocks_2_header','field_6170d8ba9800b'),(68466,2855,'content_blocks_2_description','In order to achieve a required edge quality, cutting speed, tolerance and production requirement in a cost-effective manner, understanding the relationship amongst horsepower, pressure and water output is vital. These factors will determine the maximum size orifice you will be able to use, the maximum number of cutting heads you will be able to run, what speeds you will be able to cut at and the maximum thickness you will be able to cut cost effectively.'),(68467,2855,'_content_blocks_2_description','field_6170d8cd9800c'),(68468,2855,'content_blocks_2_images',''),(68469,2855,'_content_blocks_2_images','field_6170d8df9800d'),(68470,2855,'content_blocks_3_header','Horsepower'),(68471,2855,'_content_blocks_3_header','field_6170d8ba9800b'),(68472,2855,'content_blocks_3_description','Waterjet pumps are specified in either horsepower (HP) or kilowatts (kW) to indicate the size of the electric motor that creates the force to pressurize the water. Engineers will size the hydraulic motor depending upon the water pressure and water output they are trying to achieve.\r\n\r\nThe most common pumps seen on the market today are intensifier style pumps. A simplified diagram of the intensifier concept is shown below. The pumps use hydraulics to apply a certain amount of oil pressure on one side of a piston of a certain diameter. On the water side of the pump, the diameter of the piston is much smaller. The difference in the surface area between the hydraulic side and the water side gives a multiplication factor, or intensification, to the pressure from the oil side. Most intensifier pumps have an intensification ratio of 20 times. This design will be explained in more detail in the “How it Works” chapter.'),(68473,2855,'_content_blocks_3_description','field_6170d8cd9800c'),(68474,2855,'content_blocks_3_images_0_image','2849'),(68475,2855,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(68476,2855,'content_blocks_3_images_0_header',''),(68477,2855,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(68478,2855,'content_blocks_3_images_0_description',''),(68479,2855,'_content_blocks_3_images_0_description','field_6170d90398010'),(68480,2855,'content_blocks_3_images','1'),(68481,2855,'_content_blocks_3_images','field_6170d8df9800d'),(68482,2855,'content_blocks_4_header',''),(68483,2855,'_content_blocks_4_header','field_6170d8ba9800b'),(68484,2855,'content_blocks_4_description','Another style pump sometimes used on waterjets is the direct drive pump. This pump uses an electric motor to turn a crankshaft that moves three or more pistons that create the water pressure, very similar to a car engine. Faster revolutions of the motor create higher pressure and more water volume. The basic concept for the direct drive is shown below.\r\n\r\n'),(68485,2855,'_content_blocks_4_description','field_6170d8cd9800c'),(68486,2855,'content_blocks_4_images_0_image','2850'),(68487,2855,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(68488,2855,'content_blocks_4_images_0_header',''),(68489,2855,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(68490,2855,'content_blocks_4_images_0_description',''),(68491,2855,'_content_blocks_4_images_0_description','field_6170d90398010'),(68492,2855,'content_blocks_4_images_1_image',''),(68493,2855,'_content_blocks_4_images_1_image','field_6170d8e99800e'),(68494,2855,'content_blocks_4_images_1_header','Need Image'),(68495,2855,'_content_blocks_4_images_1_header','field_6170d8f49800f'),(68496,2855,'content_blocks_4_images_1_description',''),(68497,2855,'_content_blocks_4_images_1_description','field_6170d90398010'),(68498,2855,'content_blocks_4_images','2'),(68499,2855,'_content_blocks_4_images','field_6170d8df9800d'),(68500,2855,'content_blocks_5_header',''),(68501,2855,'_content_blocks_5_header','field_6170d8ba9800b'),(68502,2855,'content_blocks_5_description','The horsepower between an intensifier style pump and a direct drive pump cannot be directly compared. Each style pump has benefits and drawbacks that must be evaluated based upon each user’s application.\r\n\r\nThe question frequently comes up as to which is better, a direct drive or an intensifier pump. Of course depending upon which manufacturer with which you are talking, you will get different answers. The best way to answer this is to ask the following questions and do your own research:\r\n\r\nWhat percentage of pumps in use today are intensifier as opposed to direct drive?\r\nWhat percentage of new machines being sold today have intensifier pumps versus direct drive?\r\nHow many businesses have been created to swap out a direct drive pump with a retrofit kit to change over to an intensifier – basically dispose of the direct drive?\r\nHow many businesses have been created to swap out an intensifier pump for a direct drive – in other words dispose of an intensifier pump?\r\nWhat are the maintenance costs associated with each style pump for the first 1500 hours, including replacement of consumable and spare parts?\r\nHow much downtime is involved to replace consumable and spare parts on each style 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