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class=\"image_fade\" src=\"https://wardjet.com/assets/image-cache/images/pumps/P50S-1.6dd25af5.jpg\" alt=\"hp30\" /></th>\r\n<th style=\"border: 1px solid white; border-bottom: 1px solid #ddd; background: white !important; text-align: center;\" colspan=\"2\"><img class=\"image_fade\" src=\"https://wardjet.com/assets/image-cache/images/pumps/100D-1.6dd25af5.jpg\" alt=\"hp30\" /></th>\r\n<th style=\"border: 1px solid white; border-bottom: 1px solid #ddd; background: white !important; text-align: center;\" colspan=\"2\"><img class=\"image_fade\" src=\"https://wardjet.com/assets/image-cache/images/pumps/150D-1.6dd25af5.jpg\" alt=\"hp30\" /></th>\r\n</tr>\r\n<tr class=\"c1\">\r\n<th style=\"border: none solid white; border-bottom: 1px solid #ddd; background: white !important;\" width=\"15%\"></th>\r\n<th style=\"text-align: center;\" colspan=\"6\">Echion Series</th>\r\n<th style=\"text-align: center;\" colspan=\"6\">Predictive Series</th>\r\n<th style=\"text-align: center;\" colspan=\"6\">D-Series</th>\r\n</tr>\r\n<tr class=\"c1\" style=\"background: #ccc; text-align: center;\">\r\n<th width=\"15%\"></th>\r\n<th style=\"text-align: center;\" colspan=\"2\">Echion 15</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">Echion 30</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">Echion 50</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">P-Series 50S</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">P-Series 60S</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">P-Series 75S</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">D-Series 100D</th>\r\n<th style=\"text-align: center;\" colspan=\"2\">D-Series 150D</th>\r\n</tr>\r\n<tr class=\"c1\">\r\n<th></th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">50 Hz</th>\r\n<th style=\"text-align: center;\" width=\"5%\">60 Hz</th>\r\n</tr>\r\n<tr>\r\n<td>Maximum output flow</td>\r\n<td colspan=\"2\">0.30 gpm\r\n(1.1 lpm)</td>\r\n<td colspan=\"2\">0.60 gpm\r\n(2.3 lpm)</td>\r\n<td colspan=\"2\">1.0 gpm\r\n(3.8 lpm)</td>\r\n<td>1.0 gpm\r\n(3.79 lpm)</td>\r\n<td>1.1 gpm\r\n(4.16 lpm)</td>\r\n<td>1.2 gpm\r\n(4.54 lpm)</td>\r\n<td>1.3 gpm\r\n(4.92 lpm)</td>\r\n<td>1.5 gpm\r\n(5.68 lpm)</td>\r\n<td>1.6 gpm\r\n(6.06 lpm)</td>\r\n<td>2.1 gpm\r\n(7.95 lpm)</td>\r\n<td>2.2 gpm\r\n(8.33 lpm)</td>\r\n<td>3.0 gpm\r\n(11.36 lpm)</td>\r\n<td>3.2 gpm\r\n(12.11 lpm)</td>\r\n</tr>\r\n<tr>\r\n<td>Maximum orifice</td>\r\n<td colspan=\"2\">0.007\"\r\n(0.18 mm)</td>\r\n<td colspan=\"2\">0.011\"\r\n(0.28 mm)</td>\r\n<td colspan=\"2\">0.014\"\r\n(0.35 mm)</td>\r\n<td>0.014\"\r\n(0.356 mm)</td>\r\n<td>0.015\"\r\n(0.38 mm)</td>\r\n<td colspan=\"2\">0.016\" (0.406 mm)</td>\r\n<td>0.017\"\r\n(0.432 mm)</td>\r\n<td>0.018\"\r\n(0.457 mm)</td>\r\n<td>0.020\"\r\n(0.508 mm)</td>\r\n<td>0.021\"\r\n(0.533 mm)</td>\r\n<td>0.024\"\r\n(0.610 mm)</td>\r\n<td>0.025\"\r\n(0.635 mm)</td>\r\n</tr>\r\n<tr>\r\n<td>Continuous output pressure</td>\r\n<td style=\"text-align: center;\" colspan=\"16\">Adjustable to 60,000 psi (4137 bar)</td>\r\n</tr>\r\n<tr>\r\n<td>Intensifier configuration</td>\r\n<td colspan=\"6\">Single</td>\r\n<td colspan=\"2\">Single or Redundant</td>\r\n<td colspan=\"2\">Single</td>\r\n<td colspan=\"2\">Single or Redundant</td>\r\n<td colspan=\"4\">Dual</td>\r\n</tr>\r\n<tr>\r\n<td>Pressure control</td>\r\n<td colspan=\"12\">Closed Loop Proportional</td>\r\n<td colspan=\"4\">Electronic Proportional</td>\r\n</tr>\r\n<tr>\r\n<td>Bleed-down valve</td>\r\n<td colspan=\"12\">Air</td>\r\n<td colspan=\"4\">Hydraulic</td>\r\n</tr>\r\n<tr>\r\n<td class=\"c2\" colspan=\"17\"></td>\r\n</tr>\r\n<tr>\r\n<td>Motor Power</td>\r\n<td colspan=\"2\">15hp\r\n(11.2 kW)</td>\r\n<td colspan=\"2\">30hp\r\n(22.4 kW)</td>\r\n<td colspan=\"2\">50hp\r\n(37.3 kW)</td>\r\n<td colspan=\"2\">50hp\r\n(37.3 kW)</td>\r\n<td colspan=\"2\">60hp\r\n(44.7 kW)</td>\r\n<td colspan=\"2\">75hp\r\n(56 kW)</td>\r\n<td colspan=\"2\">100hp\r\n(74.6 kW)</td>\r\n<td colspan=\"2\">150hp\r\n(111.9 kW)</td>\r\n</tr>\r\n<tr>\r\n<td>Voltage</td>\r\n<td>400 V</td>\r\n<td>208-230/460 V</td>\r\n<td>400 V</td>\r\n<td>208-230/460 V</td>\r\n<td>400 V</td>\r\n<td>208-230/460 V</td>\r\n<td>400 V</td>\r\n<td>208-230/460 V</td>\r\n<td>400 V</td>\r\n<td>460 V</td>\r\n<td>400 V</td>\r\n<td>460 V</td>\r\n<td>400 V</td>\r\n<td>460 V</td>\r\n<td>400 V</td>\r\n<td>460 V</td>\r\n</tr>\r\n<tr>\r\n<td>Full load</td>\r\n<td>23 A</td>\r\n<td>45-41/21 A</td>\r\n<td>44 A</td>\r\n<td>83-75/38 A</td>\r\n<td>73 A</td>\r\n<td>135-122/61 A</td>\r\n<td>73 A</td>\r\n<td>138-125/62 A</td>\r\n<td>75 A</td>\r\n<td>71.1 A</td>\r\n<td>103 A</td>\r\n<td>87.1 A</td>\r\n<td>138 A</td>\r\n<td>117.5 A</td>\r\n<td>204 A</td>\r\n<td>173.4 A</td>\r\n</tr>\r\n<tr>\r\n<td>Main breaker</td>\r\n<td>30 A</td>\r\n<td>60 / 30 A</td>\r\n<td>50 A</td>\r\n<td>200 / 50 A</td>\r\n<td>100 A</td>\r\n<td>175 / 100 A</td>\r\n<td>80 A</td>\r\n<td>150 / 80 A</td>\r\n<td colspan=\"2\">100 A</td>\r\n<td>125 A</td>\r\n<td>100 A</td>\r\n<td colspan=\"2\">150 A</td>\r\n<td colspan=\"2\">225 A</td>\r\n</tr>\r\n<tr>\r\n<td>Motor starter</td>\r\n<td colspan=\"2\">ATL</td>\r\n<td colspan=\"1\">Wye Delta/Soft Start</td>\r\n<td colspan=\"1\">ATL / ATL/Soft Start</td>\r\n<td colspan=\"2\">Wye-Delta/Soft Start</td>\r\n<td colspan=\"6\">Soft Start</td>\r\n<td colspan=\"4\">True Soft Start</td>\r\n</tr>\r\n<tr>\r\n<td>Overall width</td>\r\n<td colspan=\"6\">43\" (1090 mm)</td>\r\n<td colspan=\"6\">40\" (1016 mm)</td>\r\n<td colspan=\"2\">45\" (1143 mm)</td>\r\n<td colspan=\"2\">55\" (1397 mm)</td>\r\n</tr>\r\n<tr>\r\n<td>Overall length</td>\r\n<td colspan=\"6\">53\" (1350 mm)</td>\r\n<td colspan=\"6\">79\" (1996 mm)</td>\r\n<td colspan=\"2\">86\" (2184 mm)</td>\r\n<td colspan=\"2\">81\" (2057 mm)</td>\r\n</tr>\r\n<tr>\r\n<td>Overall height</td>\r\n<td colspan=\"6\">40\" (1010 mm)</td>\r\n<td colspan=\"6\">59\" (1509 mm)</td>\r\n<td colspan=\"2\">56\" (1422 mm)</td>\r\n<td colspan=\"2\">56\" (1422 mm)</td>\r\n</tr>\r\n<tr>\r\n<td>Approximate operating weight</td>\r\n<td colspan=\"2\">1700 lb (775 kg)</td>\r\n<td colspan=\"2\">1850 lb (825 kg)</td>\r\n<td colspan=\"2\">2050 lb (925 kg)</td>\r\n<td colspan=\"2\">2800 lb (1300 kg)</td>\r\n<td colspan=\"2\">3200 lb (1450 kg)</td>\r\n<td colspan=\"2\">3300 lb (1500 kg)</td>\r\n<td colspan=\"2\">4150 lb (1882 kg)</td>\r\n<td colspan=\"2\">6100 lb (2767 kg)</td>\r\n</tr>\r\n<tr>\r\n<td class=\"c1\" colspan=\"17\">Additional Items</td>\r\n</tr>\r\n<tr>\r\n<td></td>\r\n<td colspan=\"6\">Optional internal air-over-oil cooler</td>\r\n<td colspan=\"6\">Optional external air-over-oil cooler</td>\r\n<td colspan=\"4\">Optional external air-over-oil cooler</td>\r\n</tr>\r\n<tr>\r\n<td></td>\r\n<td colspan=\"6\">Optional internal boost pump</td>\r\n<td colspan=\"6\">Standard internal boost pump</td>\r\n<td colspan=\"4\">Standard internal boost pump</td>\r\n</tr>\r\n<tr>\r\n<td></td>\r\n<td colspan=\"6\">Optional metric conversion kit</td>\r\n<td colspan=\"6\">Cover with viewing window</td>\r\n<td colspan=\"2\">Optional water isolation valves</td>\r\n<td colspan=\"2\">Standard water isolation valves</td>\r\n</tr>\r\n<tr>\r\n<td></td>\r\n<td colspan=\"6\">-</td>\r\n<td colspan=\"6\">Optional electrical interlock</td>\r\n<td colspan=\"4\">-</td>\r\n</tr>\r\n<tr>\r\n<th style=\"background: #ccc; text-align: center;\" colspan=\"15\">Hydraulic Cooling Water (if not air cooled)</th>\r\n</tr>\r\n<tr class=\"c1\">\r\n<th width=\"20%\"></th>\r\n<th colspan=\"2\">Echion 15</th>\r\n<th colspan=\"2\">Echion 30</th>\r\n<th colspan=\"2\">Echion 50</th>\r\n<th colspan=\"2\">HyPrecision P-Series 50S</th>\r\n<th colspan=\"2\">HyPrecision P-Series 60S</th>\r\n<th colspan=\"2\">HyPrecision P-Series 75S</th>\r\n<th colspan=\"2\">HyPrecision 100D</th>\r\n<th colspan=\"2\">HyPrecision 150D</th>\r\n</tr>\r\n<tr class=\"c1\">\r\n<th></th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n<th width=\"5%\">50 Hz</th>\r\n<th width=\"5%\">60 Hz</th>\r\n</tr>\r\n<tr>\r\n<td>Normal Inlet Flow Rate</td>\r\n<td class=\"center\" colspan=\"12\">3 gpm (11.5 lpm)</td>\r\n<td class=\"center\" colspan=\"2\">8 gpm (30 lpm)</td>\r\n<td class=\"center\" colspan=\"3\">10 gpm (38 lpm)</td>\r\n</tr>\r\n<tr>\r\n<td>Min. Inlet Water Pressure</td>\r\n<td class=\"center\" colspan=\"16\">40 psi (2.76 bar)</td>\r\n</tr>\r\n<tr>\r\n<td>Max. Inlet Water Pressure</td>\r\n<td class=\"center\" colspan=\"16\">115 psi (7.93 bar)</td>\r\n</tr>\r\n<tr>\r\n<td>Max. Inlet Temp.</td>\r\n<td class=\"center\" colspan=\"16\">70°F (21°C)</td>\r\n</tr>\r\n<tr>\r\n<td>Min. Inlet Temp</td>\r\n<td class=\"center\" colspan=\"16\">40°F (4.4°C)</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(149753,4274,'_content_blocks_3_popups_0_content_0_table','field_61e7937045adb'),(149754,4274,'content_blocks_3_popups_0_content_0_table_class','col-md-12'),(149755,4274,'_content_blocks_3_popups_0_content_0_table_class','field_61e7938245adc'),(149756,4274,'content_blocks_3_popups_0_content','a:1:{i:0;s:11:\"popup_table\";}'),(149757,4274,'_content_blocks_3_popups_0_content','field_61e7934345ad9'),(149758,4274,'content_blocks_3_popups_1_id','supported-combinations-all'),(149759,4274,'_content_blocks_3_popups_1_id','field_61e7929245ad5'),(149760,4274,'content_blocks_3_popups_1_title','See Supported Orifice Combinations'),(149761,4274,'_content_blocks_3_popups_1_title','field_61e7931545ad6'),(149762,4274,'content_blocks_3_popups_1_popup_title','Supported Orifice Combinations'),(149763,4274,'_content_blocks_3_popups_1_popup_title','field_61e7932345ad7'),(149764,4274,'content_blocks_3_popups_1_popup_description','Orifice combinations supported by the HyPrecision pumps'),(149765,4274,'_content_blocks_3_popups_1_popup_description','field_61e7933045ad8'),(149766,4274,'content_blocks_3_popups_1_content_0_table_title','Echion 15'),(149767,4274,'_content_blocks_3_popups_1_content_0_table_title','field_61e7936045ada'),(149768,4274,'content_blocks_3_popups_1_content_0_table','<table class=\"table table-bordered table-striped\">\r\n<tbody>\r\n<tr>\r\n<th>Orifice size</th>\r\n<th>in (mm)</th>\r\n</tr>\r\n<tr>\r\n<td>1 orifice</td>\r\n<td>0.007 (0.18)</td>\r\n</tr>\r\n<tr>\r\n<td>2 orifices</td>\r\n<td>0.005 (0.13)</td>\r\n</tr>\r\n<tr>\r\n<td>3 orifices</td>\r\n<td>0.004 (0.10)</td>\r\n</tr>\r\n<tr>\r\n<td>4 orifices</td>\r\n<td>-</td>\r\n</tr>\r\n<tr>\r\n<td>5 orifices</td>\r\n<td>-</td>\r\n</tr>\r\n<tr>\r\n<td>6 orifices</td>\r\n<td>-</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(149769,4274,'_content_blocks_3_popups_1_content_0_table','field_61e7937045adb'),(149770,4274,'content_blocks_3_popups_1_content_0_table_class','col-md-4'),(149771,4274,'_content_blocks_3_popups_1_content_0_table_class','field_61e7938245adc'),(149772,4274,'content_blocks_3_popups_1_content_1_table_title','Echion 30'),(149773,4274,'_content_blocks_3_popups_1_content_1_table_title','field_61e7936045ada'),(149774,4274,'content_blocks_3_popups_1_content_1_table','<table class=\"table table-bordered table-striped\">\r\n<tbody>\r\n<tr>\r\n<th>Orifice size</th>\r\n<th>in (mm)</th>\r\n</tr>\r\n<tr>\r\n<td>1 orifice</td>\r\n<td>0.011 (0.28)</td>\r\n</tr>\r\n<tr>\r\n<td>2 orifices</td>\r\n<td>0.007 (0.18)</td>\r\n</tr>\r\n<tr>\r\n<td>3 orifices</td>\r\n<td>0.006 (0.15)</td>\r\n</tr>\r\n<tr>\r\n<td>4 orifices</td>\r\n<td>0.005 (0.13)</td>\r\n</tr>\r\n<tr>\r\n<td>5 orifices</td>\r\n<td>0.004 (0.10)</td>\r\n</tr>\r\n<tr>\r\n<td>6 orifices</td>\r\n<td>-</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(149775,4274,'_content_blocks_3_popups_1_content_1_table','field_61e7937045adb'),(149776,4274,'content_blocks_3_popups_1_content_1_table_class','col-md-4'),(149777,4274,'_content_blocks_3_popups_1_content_1_table_class','field_61e7938245adc'),(149778,4274,'content_blocks_3_popups_1_content_2_table_title',' Echion 50 '),(149779,4274,'_content_blocks_3_popups_1_content_2_table_title','field_61e7936045ada'),(149780,4274,'content_blocks_3_popups_1_content_2_table','<table class=\"table table-bordered table-striped\">\r\n<tbody>\r\n<tr>\r\n<th>Orifice size</th>\r\n<th>in (mm)</th>\r\n</tr>\r\n<tr>\r\n<td>1 orifice</td>\r\n<td>0.014 (0.35)</td>\r\n</tr>\r\n<tr>\r\n<td>2 orifices</td>\r\n<td>0.010 (0.25)</td>\r\n</tr>\r\n<tr>\r\n<td>3 orifices</td>\r\n<td>0.008 (0.20)</td>\r\n</tr>\r\n<tr>\r\n<td>4 orifices</td>\r\n<td>0.007 (0.18)</td>\r\n</tr>\r\n<tr>\r\n<td>5 orifices</td>\r\n<td>0.006 (0.15)</td>\r\n</tr>\r\n<tr>\r\n<td>6 orifices</td>\r\n<td>0.005 (0.13)</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(149781,4274,'_content_blocks_3_popups_1_content_2_table','field_61e7937045adb'),(149782,4274,'content_blocks_3_popups_1_content_2_table_class','col-md-4'),(149783,4274,'_content_blocks_3_popups_1_content_2_table_class','field_61e7938245adc'),(149784,4274,'content_blocks_3_popups_1_content_3_table_title',' Nozzle and Orifice Combinations '),(149785,4274,'_content_blocks_3_popups_1_content_3_table_title','field_61e7936045ada'),(149786,4274,'content_blocks_3_popups_1_content_3_table','<table class=\"table table-bordered table-striped\">\r\n<tbody>\r\n<tr>\r\n<th>Orifice</th>\r\n<th>Nozzle</th>\r\n<th>Abrasive (lb/min)</th>\r\n<th>Abrasive mesh</th>\r\n</tr>\r\n<tr>\r\n<td>0.007</td>\r\n<td>0.020</td>\r\n<td>0.25</td>\r\n<td>120 - 220</td>\r\n</tr>\r\n<tr>\r\n<td>0.009</td>\r\n<td>0.030</td>\r\n<td>0.4 - .6</td>\r\n<td>80 - 120</td>\r\n</tr>\r\n<tr>\r\n<td>0.010</td>\r\n<td>0.030</td>\r\n<td>0.5 - .75</td>\r\n<td>80 - 120</td>\r\n</tr>\r\n<tr>\r\n<td>0.013</td>\r\n<td>0.040</td>\r\n<td>1.0 - 1.25</td>\r\n<td>60 - 80</td>\r\n</tr>\r\n<tr>\r\n<td>0.014</td>\r\n<td>0.040</td>\r\n<td>1.1 - 1.35</td>\r\n<td>60 - 80</td>\r\n</tr>\r\n<tr>\r\n<td>0.015</td>\r\n<td>0.040</td>\r\n<td>1.25 - 1.5</td>\r\n<td>60 - 80</td>\r\n</tr>\r\n<tr>\r\n<td>0.016</td>\r\n<td>0.040</td>\r\n<td>1.3 - 1.5</td>\r\n<td>60 - 80</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(149787,4274,'_content_blocks_3_popups_1_content_3_table','field_61e7937045adb'),(149788,4274,'content_blocks_3_popups_1_content_3_table_class','col-md-6'),(149789,4274,'_content_blocks_3_popups_1_content_3_table_class','field_61e7938245adc'),(149790,4274,'content_blocks_3_popups_1_content_4_table_title','Typical combinations by pump size'),(149791,4274,'_content_blocks_3_popups_1_content_4_table_title','field_61e7936045ada'),(149792,4274,'content_blocks_3_popups_1_content_4_table','<table class=\"table table-bordered table-striped\">\r\n<tbody>\r\n<tr>\r\n<th>HP</th>\r\n<th>Qty heads</th>\r\n<th>Orifice/Nozzle</th>\r\n</tr>\r\n<tr>\r\n<td>30</td>\r\n<td>1</td>\r\n<td>.010/.030</td>\r\n</tr>\r\n<tr>\r\n<td>30</td>\r\n<td>2</td>\r\n<td>.006 water</td>\r\n</tr>\r\n<tr>\r\n<td>50</td>\r\n<td>1</td>\r\n<td>.014/.040</td>\r\n</tr>\r\n<tr>\r\n<td>50</td>\r\n<td>2</td>\r\n<td>.010/.030</td>\r\n</tr>\r\n</tbody>\r\n</table>'),(149793,4274,'_content_blocks_3_popups_1_content_4_table','field_61e7937045adb'),(149794,4274,'content_blocks_3_popups_1_content_4_table_class','col-md-6'),(149795,4274,'_content_blocks_3_popups_1_content_4_table_class','field_61e7938245adc'),(149796,4274,'content_blocks_3_popups_1_content_5_table_title',' Power vs. flow for HyPrecision waterjet pumps '),(149797,4274,'_content_blocks_3_popups_1_content_5_table_title','field_61e7936045ada'),(149798,4274,'content_blocks_3_popups_1_content_5_table','<table class=\"table table-bordered table-striped\">\r\n<tbody>\r\n<tr>\r\n<th>Model</th>\r\n<th colspan=\"2\">Power</th>\r\n<th colspan=\"2\">Pressure</th>\r\n<th colspan=\"2\">Max. output flow</th>\r\n<th colspan=\"2\">Max. orifice 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For this reason, a waterjet stream can cut through virtually any known material, making waterjet one of the most versatile machines available.'),(153218,4897,'_page_description','field_6170d89398009'),(153219,4897,'content_blocks_0_header',''),(153220,4897,'_content_blocks_0_header','field_6170d8ba9800b'),(153221,4897,'content_blocks_0_description','<img class=\" wp-image-4770 aligncenter\" src=\"http://www.wardjet.com/wp-content/uploads/2022/01/key-waterjet-components.png\" alt=\"\" width=\"1000\" height=\"373\" />'),(153222,4897,'_content_blocks_0_description','field_6170d8cd9800c'),(153223,4897,'content_blocks_0_images',''),(153224,4897,'_content_blocks_0_images','field_6170d8df9800d'),(153225,4897,'content_blocks_1_header','1. 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Controller'),(153272,4897,'_content_blocks_8_header','field_6170d8ba9800b'),(153273,4897,'content_blocks_8_description','The PC-based touchscreen controller (HMI) software converts CAD/CAM files into basic G&amp;M code to operate the waterjet.'),(153274,4897,'_content_blocks_8_description','field_6170d8cd9800c'),(153275,4897,'content_blocks_8_images',''),(153276,4897,'_content_blocks_8_images','field_6170d8df9800d'),(153277,4897,'content_blocks_9_header','Benefits of Waterjet Cutting'),(153278,4897,'_content_blocks_9_header','field_6170d8ba9800b'),(153279,4897,'content_blocks_9_description','Waterjet cutting is best described as an accelerated erosion process that we are controlling. For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available. As one of the fastest growing machine tool industries, waterjet cutting has proven to save time and money on countless applications. See why so many have choosen waterjet because of the advantages it offers:\r\n\r\nHigh Precision (Tight Tolerances)\r\nTolerances tighter than +/- 0.005\" are achievable, especially in thinner materials such as 1\" stainless steel. Waterjet cutting also has the ability to vary tolerances in different locations on a part, ensuring the best price and quality.\r\n\r\nCut Materials up to 12” Thick\r\nMaterials ranging from 0.010\" acrylic all the way to 10” thick stainless steel can be cut by waterjet, making it a very versatile tool. You can even stack thin materials to increase productivity and lower costs!\r\n\r\nNo Heat Affected Zone (HAZ)\r\nWaterjet cutting is a natural erosion process involving no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! Contact WARDJet Sales to determine if your material is a good candidate for waterjet cutting.'),(153280,4897,'_content_blocks_9_description','field_6170d8cd9800c'),(153281,4897,'content_blocks_9_images',''),(153282,4897,'_content_blocks_9_images','field_6170d8df9800d'),(153283,4897,'hero_gallery_0_image','4134'),(153284,4897,'_hero_gallery_0_image','field_60c239e3764b2'),(153285,4897,'hero_gallery_0_heading','test'),(153286,4897,'_hero_gallery_0_heading','field_60c23a02764b3'),(153287,4897,'hero_gallery_0_copy','test'),(153288,4897,'_hero_gallery_0_copy','field_60c23a0e764b4'),(153289,4897,'hero_gallery_0_cta','a:3:{s:5:\"title\";s:14:\"This is a test\";s:3:\"url\";s:39:\"https://www.wardjet.com/this-is-a-test/\";s:6:\"target\";s:0:\"\";}'),(153290,4897,'_hero_gallery_0_cta','field_60c23a22764b5'),(153291,4897,'content_blocks_10_header',''),(153292,4897,'_content_blocks_10_header','field_6170d8ba9800b'),(153293,4897,'content_blocks_10_description',''),(153294,4897,'_content_blocks_10_description','field_6170d8cd9800c'),(153295,4897,'content_blocks_10_images',''),(153296,4897,'_content_blocks_10_images','field_6170d8df9800d'),(153298,4898,'hero_gallery',''),(153299,4898,'_hero_gallery','field_60c23d554e4a3'),(153300,4898,'contact_left_heading',''),(153301,4898,'_contact_left_heading','field_60c249d645c99'),(153302,4898,'contact_left_copy',''),(153303,4898,'_contact_left_copy','field_60c24a0845c9c'),(153304,4898,'contact_right_heading',''),(153305,4898,'_contact_right_heading','field_60c249e945c9a'),(153306,4898,'contact_right_copy',''),(153307,4898,'_contact_right_copy','field_60c249f845c9b'),(153308,4898,'contact_right_cta',''),(153309,4898,'_contact_right_cta','field_60c24a1945c9d'),(153310,4898,'page_title','Get In Touch'),(153311,4898,'_page_title','field_6100c5f136591'),(153312,4898,'hero_banner','3968'),(153313,4898,'_hero_banner','field_613561979aef0'),(153314,4898,'map_world_locations',''),(153315,4898,'_map_world_locations','field_60d37e2e08443'),(153316,4898,'contact_heading','Request for more information'),(153317,4898,'_contact_heading','field_60d24dae61d43'),(153318,4898,'contact_privacy_label','By clicking you agree to the'),(153319,4898,'_contact_privacy_label','field_60d3769a9445f'),(153320,4898,'contact_privacy_label_link',''),(153321,4898,'_contact_privacy_label_link','field_60d376af94460'),(153322,4898,'display_left_column','0'),(153323,4898,'_display_left_column','field_613563c4d424b'),(153324,4898,'display_right_column','1'),(153325,4898,'_display_right_column','field_613563f4d424c'),(153326,4898,'snazzy_maps_url','https://snazzymaps.com/embed/69784'),(153327,4898,'_snazzy_maps_url','field_6140cb2b66a3f'),(153328,4898,'contact_description','Hey there! Thanks for getting in touch with us. Please use the form below to tell us more about your application. Are you looking for your very first waterjet cutting machine? Need to see if a waterjet can cut your material? Want to see if WARDJet can help you engineer an automation solution to help streamline your existing process? Give us a call! We love a challenge and would be happy to help...'),(153329,4898,'_contact_description','field_61489e938c019'),(153330,4898,'contact_details','US Headquarters:\r\n180 South Ave.\r\nPO Box 517\r\nTallmadge OH, 44278\r\n<a href=\"tel:+13306779100\">(330) 677-9100</a>\r\n<a href=\"tel:+18449273538\">(844) WARDJET</a>\r\n\r\nCanada Headquarters:\r\n5330 South Service Road\r\nBurlington, Ontario\r\nL7L 5L1\r\n<a href=\"tel:+18003613408\">(800) 361-3408</a>\r\n\r\nUK &amp; EMEA Headquarters:\r\nTelford 54 Business Park\r\nNedge Hill\r\nTelford, England, TF3 3AL\r\n<a href=\"tel:441952291600\">44 1952 291600</a>\r\nEmail: <a href=\"mailto:info@wardjet.com\">info@wardjet.com</a>\r\nSupport: <a href=\"mailto:support@wardjet.com\">support@wardjet.com</a>\r\nParts: <a 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These factors will determine the maximum size orifice you will be able to use, the maximum number of cutting heads you will be able to run, what speeds you will be able to cut at and the maximum thickness you will be able to cut cost effectively.'),(153603,4911,'_content_blocks_2_description','field_6170d8cd9800c'),(153604,4911,'content_blocks_2_images',''),(153605,4911,'_content_blocks_2_images','field_6170d8df9800d'),(153606,4911,'content_blocks_3_header','Horsepower'),(153607,4911,'_content_blocks_3_header','field_6170d8ba9800b'),(153608,4911,'content_blocks_3_description','Waterjet pumps are specified in either horsepower (HP) or kilowatts (kW) to indicate the size of the electric motor that creates the force to pressurize the water. Engineers will size the hydraulic motor depending upon the water pressure and water output they are trying to achieve.\r\n\r\nThe most common pumps seen on the market today are intensifier style pumps. A simplified diagram of the intensifier concept is shown below. The pumps use hydraulics to apply a certain amount of oil pressure on one side of a piston of a certain diameter. On the water side of the pump, the diameter of the piston is much smaller. The difference in the surface area between the hydraulic side and the water side gives a multiplication factor, or intensification, to the pressure from the oil side. Most intensifier pumps have an intensification ratio of 20 times. This design will be explained in more detail in the “How it Works” chapter.'),(153609,4911,'_content_blocks_3_description','field_6170d8cd9800c'),(153610,4911,'content_blocks_3_images_0_image','2849'),(153611,4911,'_content_blocks_3_images_0_image','field_6170d8e99800e'),(153612,4911,'content_blocks_3_images_0_header',''),(153613,4911,'_content_blocks_3_images_0_header','field_6170d8f49800f'),(153614,4911,'content_blocks_3_images_0_description',''),(153615,4911,'_content_blocks_3_images_0_description','field_6170d90398010'),(153616,4911,'content_blocks_3_images','1'),(153617,4911,'_content_blocks_3_images','field_6170d8df9800d'),(153618,4911,'content_blocks_4_header',''),(153619,4911,'_content_blocks_4_header','field_6170d8ba9800b'),(153620,4911,'content_blocks_4_description','Another style pump sometimes used on waterjets is the direct drive pump. This pump uses an electric motor to turn a crankshaft that moves three or more pistons that create the water pressure, very similar to a car engine. Faster revolutions of the motor create higher pressure and more water volume. The basic concept for the direct drive is shown below.'),(153621,4911,'_content_blocks_4_description','field_6170d8cd9800c'),(153622,4911,'content_blocks_4_images_0_image','2850'),(153623,4911,'_content_blocks_4_images_0_image','field_6170d8e99800e'),(153624,4911,'content_blocks_4_images_0_header',''),(153625,4911,'_content_blocks_4_images_0_header','field_6170d8f49800f'),(153626,4911,'content_blocks_4_images_0_description',''),(153627,4911,'_content_blocks_4_images_0_description','field_6170d90398010'),(153628,4911,'content_blocks_4_images_1_image',''),(153629,4911,'_content_blocks_4_images_1_image','field_6170d8e99800e'),(153630,4911,'content_blocks_4_images_1_header','Need Image'),(153631,4911,'_content_blocks_4_images_1_header','field_6170d8f49800f'),(153632,4911,'content_blocks_4_images_1_description',''),(153633,4911,'_content_blocks_4_images_1_description','field_6170d90398010'),(153634,4911,'content_blocks_4_images','2'),(153635,4911,'_content_blocks_4_images','field_6170d8df9800d'),(153636,4911,'content_blocks_5_header',''),(153637,4911,'_content_blocks_5_header','field_6170d8ba9800b'),(153638,4911,'content_blocks_5_description','The horsepower between an intensifier style pump and a direct drive pump cannot be directly compared. Each style pump has benefits and drawbacks that must be evaluated based upon each user’s application.\r\n\r\nThe question frequently comes up as to which is better, a direct drive or an intensifier pump. Of course depending upon which manufacturer with which you are talking, you will get different answers. The best way to answer this is to ask the following questions and do your own research:\r\n<ul>\r\n 	<li>What percentage of pumps in use today are intensifier as opposed to direct drive?</li>\r\n 	<li>What percentage of new machines being sold today have intensifier pumps versus direct drive?</li>\r\n 	<li>How many businesses have been created to swap out a direct drive pump with a retrofit kit to change over to an intensifier – basically dispose of the direct drive?</li>\r\n 	<li>How many businesses have been created to swap out an intensifier pump for a direct drive – in other words dispose of an intensifier pump?</li>\r\n 	<li>What are the maintenance costs associated with each style pump for the first 1500 hours, including replacement of consumable and spare parts?</li>\r\n 	<li>How much downtime is involved to replace consumable and spare parts on each style pump?</li>\r\n</ul>'),(153639,4911,'_content_blocks_5_description','field_6170d8cd9800c'),(153640,4911,'content_blocks_5_images',''),(153641,4911,'_content_blocks_5_images','field_6170d8df9800d'),(153642,4911,'content_blocks','19'),(153643,4911,'_content_blocks','field_6170d8ac9800a'),(153644,4911,'menu','37'),(153645,4911,'_menu','field_6170d9e059837'),(153646,4911,'display_left_column','1'),(153647,4911,'_display_left_column','field_613563c4d424b'),(153648,4911,'contact_left_heading',''),(153649,4911,'_contact_left_heading','field_60c249d645c99'),(153650,4911,'contact_left_copy',''),(153651,4911,'_contact_left_copy','field_60c24a0845c9c'),(153652,4911,'display_right_column','1'),(153653,4911,'_display_right_column','field_613563f4d424c'),(153654,4911,'contact_right_heading',''),(153655,4911,'_contact_right_heading','field_60c249e945c9a'),(153656,4911,'contact_right_copy',''),(153657,4911,'_contact_right_copy','field_60c249f845c9b'),(153658,4911,'contact_right_cta',''),(153659,4911,'_contact_right_cta','field_60c24a1945c9d'),(153660,4911,'content_blocks_6_header','Pressure'),(153661,4911,'_content_blocks_6_header','field_6170d8ba9800b'),(153662,4911,'content_blocks_6_description','The pressure of the pump, measured in PSI, will determine cutting speeds for a given orifice size and number of heads. All other things being equal, there is an almost direct correlation between pressure and cutting speed; higher pressure results in higher cutting speeds. From a practical standpoint, increasing pressure also results in higher pump consumable costs, so that must be weighed against the faster cutting speeds.\r\n\r\nThe following graph shows the cutting speeds for ½” (12 mm) stainless steel for a Quality 2 edge finish. The two lines represent two common combinations of orifices and abrasive nozzles. In each case, doubling the pressure from 30,000 psi (2068 bar) to 60,000 psi (4137 bar) results in an increase in linear cutting speed of approximately 2.9 times.\r\n\r\n<b>IMPORTANT:</b> Keep in mind that pump horsepower is not always a direct indication of maximum pressure for the pump. A 200 HP pump may not necessarily have higher pressure than a 100 HP or 50 HP pump.'),(153663,4911,'_content_blocks_6_description','field_6170d8cd9800c'),(153664,4911,'content_blocks_6_images','1'),(153665,4911,'_content_blocks_6_images','field_6170d8df9800d'),(153666,4911,'content_blocks_6_images_0_image','2958'),(153667,4911,'_content_blocks_6_images_0_image','field_6170d8e99800e'),(153668,4911,'content_blocks_6_images_0_header',''),(153669,4911,'_content_blocks_6_images_0_header','field_6170d8f49800f'),(153670,4911,'content_blocks_6_images_0_description',''),(153671,4911,'_content_blocks_6_images_0_description','field_6170d90398010'),(153672,4911,'content_blocks_7_header','Water Output'),(153673,4911,'_content_blocks_7_header','field_6170d8ba9800b'),(153674,4911,'content_blocks_7_description','Water output, or flow rate, is a function of horsepower and pressure. A 50 HP intensifier pump running at 60,000 psi will generally have a maximum output of 1 gallon per minute (gpm). A 100 HP pump running at 60,000 psi will typically put out 2 gpm. This information will help you determine the maximum number of cutting heads that you can use with a pump. Different pump manufacturers will produce slightly different volumes. They may also specify a Maximum Output Pressure and an Operating Output Pressure with different associated water outputs. It is important to verify that the water output specified is what you can expect on a regular production basis (i.e. flow rate based off of Operating Output Pressure).'),(153675,4911,'_content_blocks_7_description','field_6170d8cd9800c'),(153676,4911,'content_blocks_7_images',''),(153677,4911,'_content_blocks_7_images','field_6170d8df9800d'),(153678,4911,'content_blocks_8_header','Orifice selection – The scientific way'),(153679,4911,'_content_blocks_8_header','field_6170d8ba9800b'),(153680,4911,'content_blocks_8_description','The Maximum Continuous Output Pressure and Maximum Output Flow from the “Pump Specifications” in Figure 1 are important in order to understand how many cutting heads you will be able to run with a pump. These numbers can be used in conjunction with the following “Flow Rate Through an Orifice” in Figure 2 to determine the number of cutting heads you can use.\r\n\r\n<b>Example 1</b>: 50 HP Pump, 1 Cutting Head, 60,000 PSI, 1.1 GPM water output\r\n<ol class=\"steps\">\r\n 	<li>If you were looking at the 50 HP pump, from the “Pump Specification” chart you would know that your pump puts out 1.1 gpm at 60,000 psi.</li>\r\n 	<li>You would look down under the “60” column (corresponding to the 60,000 psi pump) in the “Flow Rate” chart until you found a number equal to or less than 1.1. In this case, you would end up at the cell with 1.00.</li>\r\n 	<li>You would then follow that row across to the left to see the maximum size orifice you could use for single-head cutting. In this case, the cell shows that a 0.014” would be the maximum recommended orifice for one head at 60,000 psi.</li>\r\n 	<li>If you were in a tight spot where you only had a 0.015” orifice you might be able to use it by running the pump at 55,000 psi.</li>\r\n</ol>\r\nYou would be at the 1.1 gpm limitation of the pump. If there were any water leaks in your system between the pump and the cutting head, you would likely have a pump “over stroke” situation where the pump would try to cycle too fast attempting to create the required pressure. With modern pumps, there is no harm done if this happens. The pump is simply shut down to protect itself from damage and an error message is displayed for the operator.'),(153681,4911,'_content_blocks_8_description','field_6170d8cd9800c'),(153682,4911,'content_blocks_8_images','1'),(153683,4911,'_content_blocks_8_images','field_6170d8df9800d'),(153684,4911,'content_blocks_8_images_0_image',''),(153685,4911,'_content_blocks_8_images_0_image','field_6170d8e99800e'),(153686,4911,'content_blocks_8_images_0_header','chart needed here'),(153687,4911,'_content_blocks_8_images_0_header','field_6170d8f49800f'),(153688,4911,'content_blocks_8_images_0_description',''),(153689,4911,'_content_blocks_8_images_0_description','field_6170d90398010'),(153690,4911,'content_blocks_9_header','Running Two Cutting Heads'),(153691,4911,'_content_blocks_9_header','field_6170d8ba9800b'),(153692,4911,'content_blocks_9_description','<b>Example 2</b> 50 HP Pump, 2 Cutting Heads, 60,000 PSI, 1.1 GPM water output\r\n\r\nIf you wanted to run 2 cutting heads, then you would take the 1.1 gpm number, divide it by 2 for a maximum of 0.55 gpm per head. Look for the cell under 60 kpsi that has a number smaller than or equal to 0.55. In this case, under the “60” column you would end up in the 0.51 cell, meaning that one 0.010” orifice would put out 0.51 gpm. The maximum number of heads that you could run with the pump at 60 kpsi would be two (1.1 ÷ 2 = 0.55. 0.55 &gt; 0.51 = OK).'),(153693,4911,'_content_blocks_9_description','field_6170d8cd9800c'),(153694,4911,'content_blocks_9_images',''),(153695,4911,'_content_blocks_9_images','field_6170d8df9800d'),(153696,4911,'content_blocks_10_header','Orifice selection – the easy way'),(153697,4911,'_content_blocks_10_header','field_6170d8ba9800b'),(153698,4911,'content_blocks_10_description','Since the pump design engineers have done most of the hard math already, most users need only refer to an “Orifice Selection Chart” similar to the following, which is usually supplied by the pump manufacturer. Here you would quickly see that for the 50 HP pump, you could use either one 0.014” orifice or two 0.010” orifices.'),(153699,4911,'_content_blocks_10_description','field_6170d8cd9800c'),(153700,4911,'content_blocks_10_images_0_image',''),(153701,4911,'_content_blocks_10_images_0_image','field_6170d8e99800e'),(153702,4911,'content_blocks_10_images_0_header','insert table'),(153703,4911,'_content_blocks_10_images_0_header','field_6170d8f49800f'),(153704,4911,'content_blocks_10_images_0_description',''),(153705,4911,'_content_blocks_10_images_0_description','field_6170d90398010'),(153706,4911,'content_blocks_10_images','1'),(153707,4911,'_content_blocks_10_images','field_6170d8df9800d'),(153708,4911,'content_blocks_11_header','General pump selection guidelines'),(153709,4911,'_content_blocks_11_header','field_6170d8ba9800b'),(153710,4911,'content_blocks_11_description','The next step in determining which pump is appropriate for your application is to determine the types of material you will be cutting and how many cutting heads you want to be able to run at one time.\r\n\r\nIf you are cutting parts out of foam, wood, cardboard or other soft materials, then you would be dealing with a pure water application. For pure water applications, a 30 HP pump is usually sufficient. As you can see from the previous Orifice Selection chart, up to three cutting heads could be used with 0.006” orifices.\r\n\r\nIf more cutting heads were needed, then a 50 HP pump could handle up to five cutting heads with 0.006” orifices. For abrasive applications, the 50 HP is the general starting point. With this pump, you can run one head with a 0.014” orifice or two heads with 0.010” orifices. The 0.010” orifice will perform exceptionally well with respect to speed and cut quality on thinner material (1/2” and under).\r\n\r\nThe following graph shows cutting speeds for single head versus dual head cutting in ½” stainless steel. As thickness get beyond 2” (50 mm), the absolute difference in cutting speeds between the nozzle combinations starts to decrease more dramatically.\r\n\r\nCutting with two heads with 0.010” orifices effectively doubles the cutting speed (2 x 5.5 ipm) versus cutting with one head with a 0.010” orifice. Compared to cutting with one head with the 0.014” orifice, cutting with two heads will increase output by about 20 percent. To put this concept into real world terms, it would be like if you started cutting on a job on Monday morning with two cutting heads, then you could get it to your customer by Thursday afternoon. If you cut the job with one head, your customer wouldn’t get the part until Friday afternoon.\r\n\r\nFor someone looking to cut thicker materials on a consistent basis, then we would suggest allocating 50 HP per cutting head. If you selected a 100 HP pump, you could run two heads with 0.014”.\r\n\r\nIf you are cutting very small parts in high volumes, you might want a very large cutting table where you could run four cutting heads and quadruple your production over a single-headed system. In that case you would likely choose the 150 HP pump that can run four heads with 0.013” orifices.'),(153711,4911,'_content_blocks_11_description','field_6170d8cd9800c'),(153712,4911,'content_blocks_11_images_0_image','2960'),(153713,4911,'_content_blocks_11_images_0_image','field_6170d8e99800e'),(153714,4911,'content_blocks_11_images_0_header',''),(153715,4911,'_content_blocks_11_images_0_header','field_6170d8f49800f'),(153716,4911,'content_blocks_11_images_0_description',''),(153717,4911,'_content_blocks_11_images_0_description','field_6170d90398010'),(153718,4911,'content_blocks_11_images','1'),(153719,4911,'_content_blocks_11_images','field_6170d8df9800d'),(153720,4911,'content_blocks_12_header','Abrasive nozzle selection'),(153721,4911,'_content_blocks_12_header','field_6170d8ba9800b'),(153722,4911,'content_blocks_12_description','As a general rule, the diameter of the orifice for the abrasive nozzle should be approximately three times the water nozzle orifice.\r\n\r\nSome people would suggest using a smaller ratio, about 2.5 times. Using a smaller ratio does produce faster cutting speeds. The trade-off is increased nozzle wear and costs. Part tolerance will suffer because of the increased speed of nozzle wear.\r\n\r\nFollowing is a quick reference guide for the most common orifices for abrasive waterjet cutting. Typical abrasive amounts and water flow are also shown for easy reference.'),(153723,4911,'_content_blocks_12_description','field_6170d8cd9800c'),(153724,4911,'content_blocks_12_images_0_image',''),(153725,4911,'_content_blocks_12_images_0_image','field_6170d8e99800e'),(153726,4911,'content_blocks_12_images_0_header','insert chart'),(153727,4911,'_content_blocks_12_images_0_header','field_6170d8f49800f'),(153728,4911,'content_blocks_12_images_0_description',''),(153729,4911,'_content_blocks_12_images_0_description','field_6170d90398010'),(153730,4911,'content_blocks_12_images','1'),(153731,4911,'_content_blocks_12_images','field_6170d8df9800d'),(153732,4911,'content_blocks_13_header','Abrasive amount and cutting speeds'),(153733,4911,'_content_blocks_13_header','field_6170d8ba9800b'),(153734,4911,'content_blocks_13_description','As abrasive is added to the waterjet stream, the abrasive particles are accelerated to near the speed of the waterjet, approximately 2200 miles per hour (almost three times the speed of sound). This speed imparts momentum to the abrasive particles so that they can erode the material. Adding more abrasive gives more energy to the process and erosion occurs faster. Eventually a saturation point occurs where adding more abrasive robs speed and power from the waterjet stream and cutting speeds will start to decrease. Each waterjet manufacturer goes through extensive testing with various orifice and nozzle combinations to find the optimum abrasive amount, balancing cost and cutting speed.\r\n\r\nThe following graph shows what happens to cutting speed for ½” stainless steel as abrasive is added. Speeds are shown for the two most common orifice/abrasive nozzle combinations, 0.010” orifice with a 0.030” abrasive nozzle (orange line) and 0.014” orifice with a 0.040” abrasive nozzle (blue line).\r\n\r\nStarting with an abrasive flow of zero pounds per minute, there would be absolutely no penetration of the material except for maybe a very light etching of the top surface of the material. At this point cutting speed is zero. Cutting speed increases as more and more abrasive is added. For the larger nozzle combination, speed increases until around 1.5 pounds per minute. At this point, cutting speed starts to decrease as too much kinetic energy is removed from the waterjet stream by the abrasive. A similar thing happens with the smaller orifice/nozzle combination, but at slower speeds and lower abrasive amounts.\r\n\r\nThe optimum cost point may be slightly below what looks to be the apex of the speed curve. The “Law of Diminishing Returns” becomes evident. As the maximum speed is approached, each additional unit of abrasive that is added results in an ever smaller increase in speed. In the case of the orange line, increasing the abrasive from 0.7 pounds per minute to 1.0 pounds per minute yields an increase in speed of only 0.2 inches per minute. This 3.6% increase in speed results in a 4.7% increase in cost per inch.'),(153735,4911,'_content_blocks_13_description','field_6170d8cd9800c'),(153736,4911,'content_blocks_13_images_0_image','2830'),(153737,4911,'_content_blocks_13_images_0_image','field_6170d8e99800e'),(153738,4911,'content_blocks_13_images_0_header',''),(153739,4911,'_content_blocks_13_images_0_header','field_6170d8f49800f'),(153740,4911,'content_blocks_13_images_0_description','In Chapter 1, “Cutting Characteristics,” under the section “Creation of the abrasive waterjet stream”, we discussed how the abrasive waterjet stream is created. The cross-section of the cutting head is shown again here.'),(153741,4911,'_content_blocks_13_images_0_description','field_6170d90398010'),(153742,4911,'content_blocks_13_images_1_image','2961'),(153743,4911,'_content_blocks_13_images_1_image','field_6170d8e99800e'),(153744,4911,'content_blocks_13_images_1_header',''),(153745,4911,'_content_blocks_13_images_1_header','field_6170d8f49800f'),(153746,4911,'content_blocks_13_images_1_description',''),(153747,4911,'_content_blocks_13_images_1_description','field_6170d90398010'),(153748,4911,'content_blocks_13_images','2'),(153749,4911,'_content_blocks_13_images','field_6170d8df9800d'),(153750,4911,'content_blocks_14_header','Speed and efficiency of nozzle combinations'),(153751,4911,'_content_blocks_14_header','field_6170d8ba9800b'),(153752,4911,'content_blocks_14_description','We can see in the following graph that larger orifice/abrasive nozzle combinations will cut faster than smaller combinations. With the larger nozzle combination, virtually all of the pump’s power is used, so it will cut faster. The smaller orifice/nozzle cuts slower because less total power from the pump is used.'),(153753,4911,'_content_blocks_14_description','field_6170d8cd9800c'),(153754,4911,'content_blocks_14_images_0_image','2961'),(153755,4911,'_content_blocks_14_images_0_image','field_6170d8e99800e'),(153756,4911,'content_blocks_14_images_0_header',''),(153757,4911,'_content_blocks_14_images_0_header','field_6170d8f49800f'),(153758,4911,'content_blocks_14_images_0_description','Smaller orifice/nozzle combinations are more efficient though in their use of water and abrasive. The available power of the waterjet is concentrated into a smaller area, so more power is directed to the cut.'),(153759,4911,'_content_blocks_14_images_0_description','field_6170d90398010'),(153760,4911,'content_blocks_14_images_1_image','2962'),(153761,4911,'_content_blocks_14_images_1_image','field_6170d8e99800e'),(153762,4911,'content_blocks_14_images_1_header',''),(153763,4911,'_content_blocks_14_images_1_header','field_6170d8f49800f'),(153764,4911,'content_blocks_14_images_1_description','In the picture above, the diameter of the larger waterjet stream on the right is 33% wider and the area of this diameter is 78% greater. This makes the energy density lower than the smaller orifice/nozzle combination. The result is that, as shown earlier and repeated in the graph below, cutting with two 0.010”/0.030” heads is more cost-effective and productive than cutting with one 0.014”/0.040” head in thinner materials (approximately ½” and thinner).'),(153765,4911,'_content_blocks_14_images_1_description','field_6170d90398010'),(153766,4911,'content_blocks_14_images_2_image','2963'),(153767,4911,'_content_blocks_14_images_2_image','field_6170d8e99800e'),(153768,4911,'content_blocks_14_images_2_header',''),(153769,4911,'_content_blocks_14_images_2_header','field_6170d8f49800f'),(153770,4911,'content_blocks_14_images_2_description',''),(153771,4911,'_content_blocks_14_images_2_description','field_6170d90398010'),(153772,4911,'content_blocks_14_images','3'),(153773,4911,'_content_blocks_14_images','field_6170d8df9800d'),(153774,4911,'content_blocks_15_header','Nozzle wear'),(153775,4911,'_content_blocks_15_header','field_6170d8ba9800b'),(153776,4911,'content_blocks_15_description','As the abrasive nozzle wears, the diameter of the abrasive waterjet stream increases. The diameter increases by approximately 0.0001” per hour of cutting. Power per square inch is reduced. Therefore, the feed rate must be reduced in order to maintain the same edge finish, or the quality of the edge will deteriorate.'),(153777,4911,'_content_blocks_15_description','field_6170d8cd9800c'),(153778,4911,'content_blocks_15_images',''),(153779,4911,'_content_blocks_15_images','field_6170d8df9800d'),(153780,4911,'content_blocks_16_header','Cutting speed calculators'),(153781,4911,'_content_blocks_16_header','field_6170d8ba9800b'),(153782,4911,'content_blocks_16_description','Various waterjet feed rate calculators are available online. With these calculators, you can play around with the various parameters to see how cutting speed and cost per inch are affected. Below is an example of one such calculator.\r\n\r\nWith all of these calculators, it is more important to focus on cost per inch (or foot, or meter), rather than cost per hour. Focusing on cost per foot takes into account the diminishing returns discussed in the previous section.\r\n\r\nAnother thing to keep in mind is that these calculators are only showing straight line cutting speeds. Depending upon part geometry, piercing times, machine design and more, actual part cutting times can vary significantly from just taking the total linear inches of cutting in a part and dividing that number by the inches per minute shown in a calculator. The calculators are useful though in at least getting an idea of speeds and costs.'),(153783,4911,'_content_blocks_16_description','field_6170d8cd9800c'),(153784,4911,'content_blocks_16_images_0_image','2965'),(153785,4911,'_content_blocks_16_images_0_image','field_6170d8e99800e'),(153786,4911,'content_blocks_16_images_0_header',''),(153787,4911,'_content_blocks_16_images_0_header','field_6170d8f49800f'),(153788,4911,'content_blocks_16_images_0_description',''),(153789,4911,'_content_blocks_16_images_0_description','field_6170d90398010'),(153790,4911,'content_blocks_16_images','1'),(153791,4911,'_content_blocks_16_images','field_6170d8df9800d'),(153792,4911,'content_blocks_17_header','Machinability Index'),(153793,4911,'_content_blocks_17_header','field_6170d8ba9800b'),(153794,4911,'content_blocks_17_description','The Machinability Index shown in most waterjet feed rate calculators defines the relative cutting rates of different materials. Materials with higher numbers cut proportionately faster than lower numbers. Mild steel has a baseline value of one. Stainless steel at 0.9 would indicate that it cuts about 10% slower than mild steel to achieve similar edge quality and tolerance results.\r\n\r\nIf you know the machinability indexes of two materials, you can estimate fairly easily a good cutting speed of one material from the other. We know that the Machinability Index of stainless steel is 0.9 and below we see that Aluminum’s Machinability Index is 2.9. You know that ½” stainless cuts at 5.5 ipm for the edge quality you want. You want to know the speed for ½” Aluminum. Divide the machinability of Aluminum by the machinability of stainless. 2.9 ÷ 0.9 = 3.2. Multiply the cutting speed for Stainless by 3.2 for the cutting speed in the same thickness of Aluminum. 5.5 ipm x 3.2 = 17.6 ipm. Therefore, 17.6 ipm would be a good place to start for ½” Aluminum.'),(153795,4911,'_content_blocks_17_description','field_6170d8cd9800c'),(153796,4911,'content_blocks_17_images_0_image','2966'),(153797,4911,'_content_blocks_17_images_0_image','field_6170d8e99800e'),(153798,4911,'content_blocks_17_images_0_header',''),(153799,4911,'_content_blocks_17_images_0_header','field_6170d8f49800f'),(153800,4911,'content_blocks_17_images_0_description',''),(153801,4911,'_content_blocks_17_images_0_description','field_6170d90398010'),(153802,4911,'content_blocks_17_images_1_image','2967'),(153803,4911,'_content_blocks_17_images_1_image','field_6170d8e99800e'),(153804,4911,'content_blocks_17_images_1_header',''),(153805,4911,'_content_blocks_17_images_1_header','field_6170d8f49800f'),(153806,4911,'content_blocks_17_images_1_description',''),(153807,4911,'_content_blocks_17_images_1_description','field_6170d90398010'),(153808,4911,'content_blocks_17_images','2'),(153809,4911,'_content_blocks_17_images','field_6170d8df9800d'),(153810,4911,'content_blocks_18_header','Summary'),(153811,4911,'_content_blocks_18_header','field_6170d8ba9800b'),(153812,4911,'content_blocks_18_description','In this chapter we looked at the three critical specifications of a high pressure pump: horsepower, pressure and water output. We reviewed how to figure out what size orifice to use based upon these pump specifications and how many cutting heads are being used. We covered the productivity increases and cost savings of using two smaller orifices versus one large orifice. Additionally, abrasive nozzle diameter selection was discussed in terms of the ratio to the orifice being used. Finally, we looked at waterjet feed rate calculators and how Machinability Indices can be used to extrapolate the cutting speed of one material from a different material.'),(153813,4911,'_content_blocks_18_description','field_6170d8cd9800c'),(153814,4911,'content_blocks_18_images',''),(153815,4911,'_content_blocks_18_images','field_6170d8df9800d'),(153817,697,'_wpml_media_has_media','1'),(153820,781,'inline_featured_image','0'),(153821,697,'inline_featured_image','0'),(153822,4913,'hero_gallery','1'),(153823,4913,'_hero_gallery','field_60c23d554e4a3'),(153824,4913,'display_left_column','1'),(153825,4913,'_display_left_column','field_613563c4d424b'),(153826,4913,'contact_left_heading',''),(153827,4913,'_contact_left_heading','field_60c249d645c99'),(153828,4913,'contact_left_copy',''),(153829,4913,'_contact_left_copy','field_60c24a0845c9c'),(153830,4913,'display_right_column','1'),(153831,4913,'_display_right_column','field_613563f4d424c'),(153832,4913,'contact_right_heading',''),(153833,4913,'_contact_right_heading','field_60c249e945c9a'),(153834,4913,'contact_right_copy',''),(153835,4913,'_contact_right_copy','field_60c249f845c9b'),(153836,4913,'contact_right_cta',''),(153837,4913,'_contact_right_cta','field_60c24a1945c9d'),(153838,4913,'hero_banner','1537'),(153839,4913,'_hero_banner','field_6170dbe179470'),(153840,4913,'page_title','Introduction to Waterjet Cutting'),(153841,4913,'_page_title','field_6170d88998008'),(153842,4913,'page_description','What is a Waterjet?\r\n\r\nWaterjet cutting is best described as a controlled, accelerated erosion process. For this reason, a waterjet stream can cut through virtually any known material, making waterjet one of the most versatile machines available.'),(153843,4913,'_page_description','field_6170d89398009'),(153844,4913,'content_blocks_0_header',''),(153845,4913,'_content_blocks_0_header','field_6170d8ba9800b'),(153846,4913,'content_blocks_0_description','<img class=\" wp-image-4770 aligncenter\" src=\"http://www.wardjet.com/wp-content/uploads/2022/01/key-waterjet-components.png\" alt=\"\" width=\"1000\" height=\"373\" />'),(153847,4913,'_content_blocks_0_description','field_6170d8cd9800c'),(153848,4913,'content_blocks_0_images',''),(153849,4913,'_content_blocks_0_images','field_6170d8df9800d'),(153850,4913,'content_blocks_1_header','<span class=\"number-icon\">1</span> Pump'),(153851,4913,'_content_blocks_1_header','field_6170d8ba9800b'),(153852,4913,'content_blocks_1_description','The intensifier-style pump pressurizes water to very high pressures, in excess of 50,000 psi.'),(153853,4913,'_content_blocks_1_description','field_6170d8cd9800c'),(153854,4913,'content_blocks_1_images',''),(153855,4913,'_content_blocks_1_images','field_6170d8df9800d'),(153856,4913,'content_blocks_2_header','<span class=\"number-icon\">2</span> Tank'),(153857,4913,'_content_blocks_2_header','field_6170d8ba9800b'),(153858,4913,'content_blocks_2_description','The water-filled tank is the foundation of your waterjet cutting machine. It dissipates the energy of the stream after it has cut through the material on the table.'),(153859,4913,'_content_blocks_2_description','field_6170d8cd9800c'),(153860,4913,'content_blocks_2_images',''),(153861,4913,'_content_blocks_2_images','field_6170d8df9800d'),(153862,4913,'content_blocks_3_header','<span class=\"number-icon\">3</span> Cutting Head'),(153863,4913,'_content_blocks_3_header','field_6170d8ba9800b'),(153864,4913,'content_blocks_3_description','The high pressure water is transported through a series of stainless steel tubes, then often mixed with abrasive and propelled through the cutting head.'),(153865,4913,'_content_blocks_3_description','field_6170d8cd9800c'),(153866,4913,'content_blocks_3_images',''),(153867,4913,'_content_blocks_3_images','field_6170d8df9800d'),(153868,4913,'content_blocks_4_header','<span class=\"number-icon\">4</span> Abrasive Mini Hopper'),(153869,4913,'_content_blocks_4_header','field_6170d8ba9800b'),(153870,4913,'content_blocks_4_description','The mini hopper meters out abrasive to the nozzle according to specific feed rates optimized for cutting.'),(153871,4913,'_content_blocks_4_description','field_6170d8cd9800c'),(153872,4913,'content_blocks_4_images',''),(153873,4913,'_content_blocks_4_images','field_6170d8df9800d'),(153874,4913,'content_blocks_5_header','<span class=\"number-icon\">5</span> Cutting Surface'),(153875,4913,'_content_blocks_5_header','field_6170d8ba9800b'),(153876,4913,'content_blocks_5_description','Job Shop Grates™, water bricks or other supports offer a flat, rigid surface for clamping material fundamental to accurate parts.'),(153877,4913,'_content_blocks_5_description','field_6170d8cd9800c'),(153878,4913,'content_blocks_5_images',''),(153879,4913,'_content_blocks_5_images','field_6170d8df9800d'),(153880,4913,'content_blocks_6_header','<span class=\"number-icon\">6</span> Gantry'),(153881,4913,'_content_blocks_6_header','field_6170d8ba9800b'),(153882,4913,'content_blocks_6_description','The bridge-style gantry is mechanized in the X and Y axes to precisely control movement of the cutting head.'),(153883,4913,'_content_blocks_6_description','field_6170d8cd9800c'),(153884,4913,'content_blocks_6_images',''),(153885,4913,'_content_blocks_6_images','field_6170d8df9800d'),(153886,4913,'content_blocks','11'),(153887,4913,'_content_blocks','field_6170d8ac9800a'),(153888,4913,'menu','37'),(153889,4913,'_menu','field_6170d9e059837'),(153890,4913,'content_blocks_7_header','<span class=\"number-icon\">7</span> Abrasive Bulk Feed Hopper'),(153891,4913,'_content_blocks_7_header','field_6170d8ba9800b'),(153892,4913,'content_blocks_7_description','The bulk feed hopper holds hundreds or thousands of pounds of garnet abrasive material which is fed into the mini hopper mounted on the Z-Carriage.'),(153893,4913,'_content_blocks_7_description','field_6170d8cd9800c'),(153894,4913,'content_blocks_7_images',''),(153895,4913,'_content_blocks_7_images','field_6170d8df9800d'),(153896,4913,'content_blocks_8_header','<span class=\"number-icon\">8</span> Controller'),(153897,4913,'_content_blocks_8_header','field_6170d8ba9800b'),(153898,4913,'content_blocks_8_description','The PC-based touchscreen controller (HMI) software converts CAD/CAM files into basic G&amp;M code to operate the waterjet.'),(153899,4913,'_content_blocks_8_description','field_6170d8cd9800c'),(153900,4913,'content_blocks_8_images',''),(153901,4913,'_content_blocks_8_images','field_6170d8df9800d'),(153902,4913,'content_blocks_9_header','Benefits of Waterjet Cutting'),(153903,4913,'_content_blocks_9_header','field_6170d8ba9800b'),(153904,4913,'content_blocks_9_description','Waterjet cutting is best described as an accelerated erosion process that we are controlling. For this reason, waterjet can cut or erode through virtually any material known, making it one of the most versatile machines available. As one of the fastest growing machine tool industries, waterjet cutting has proven to save time and money on countless applications. See why so many have choosen waterjet because of the advantages it offers:\r\n\r\nHigh Precision (Tight Tolerances)\r\nTolerances tighter than +/- 0.005\" are achievable, especially in thinner materials such as 1\" stainless steel. Waterjet cutting also has the ability to vary tolerances in different locations on a part, ensuring the best price and quality.\r\n\r\nCut Materials up to 12” Thick\r\nMaterials ranging from 0.010\" acrylic all the way to 10” thick stainless steel can be cut by waterjet, making it a very versatile tool. You can even stack thin materials to increase productivity and lower costs!\r\n\r\nNo Heat Affected Zone (HAZ)\r\nWaterjet cutting is a natural erosion process involving no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.\r\n\r\nLess Material Waste\r\nKerf refers to the width of the material that is removed during the cutting process. In the case of waterjet cutting, kerf ranges from 0.020\" to 0.050\". As a general rule of thumb, the smaller the amount of kerf, the more precise the cutting tool. As compared to other cutting processes, waterjet kerf is very narrow, meaning you can maximize your material to produce the most parts with less waste.\r\n\r\nNesting and Common Line Cutting\r\nUnlike laser, plasma or oxy-fuel cutting, waterjet lends itself to common line cutting. WARDJet offers optional state-of-the-art nesting software, allowing you to nest multiple shapes together and cut them with multiple heads. You can track sheet remnants and nest your parts onto these odd shapes later to help save precious material.\r\n\r\nSuperior Edge Finish\r\nTaper and edge finish are directly related to cut speed and can be adjusted to whatever job you are cutting. Higher cutting speeds will result in more taper with a coarser edge finish. Slowing down the waterjet can reduce or eliminate taper and achieve a high quality edge finish.\r\n\r\nWaterjet in Any Industry\r\nThe versatility of the waterjet allows it to be used in nearly every industry. In fact, it may be easier to list the materials that a waterjet can’t cut because it is so much shorter! 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MATERIALES PUEDE CORTAR UN CHORRO DE AGUA?'),(154444,3343,'page_description','La siguiente información explica algunas de las técnicas de corte que hemos utilizado al cortar estos materiales. Reconocemos que hay muchos materiales que no figuran en la lista, por lo que si tiene una pregunta específica sobre su material, no dude en comunicarse con nosotros al (330) 677-9100.'),(154445,3343,'content_blocks_0_header','Aleaciones'),(154446,3343,'content_blocks_0_description','Inconel, Hastalloy, Waspalloy, Titanio, Aluminio, Inoxidable, etc. No se produce ninguna zona afectada por el calor o cambio en la estructura molecular en el material de aleación. No hay distorsión como se ve con los métodos típicos de corte por calor. Generalmente, cortar con chorro de agua cuesta menos que los métodos tradicionales de mecanizado o corte. En muchos casos, no es necesaria una remoción secundaria de escoria o material dañado, y se observan mínimas o nulas rebabas.'),(154447,3343,'content_blocks_1_header','Aceros'),(154448,3343,'content_blocks_1_description','Inconel, Hastalloy, Waspalloy, Titanio, Aluminio, Inoxidable, etc. No se produce ninguna zona afectada por el calor o cambio en la estructura molecular en el material de aleación. No hay distorsión como se ve con los métodos típicos de corte por calor. Generalmente, cortar con chorro de agua cuesta menos que los métodos tradicionales de mecanizado o corte. En muchos casos, no es necesaria una remoción secundaria de escoria o material dañado, y se observan mínimas o nulas rebabas.'),(154449,3343,'content_blocks_2_header','Laminados'),(154450,3343,'content_blocks_2_description','El chorro de agua, en la mayoría de los casos, no ve ninguna diferencia entre los materiales laminados, por ejemplo, acrílico, aluminio, acero inoxidable y sección de nido de abeja, todos laminados como uno. Muchas piezas de aviones consisten en materiales laminados donde el chorro de agua es la única solución.'),(154451,3343,'content_blocks_3_header','Composicion'),(154452,3343,'content_blocks_3_description','Muchos materiales compuestos son muy difíciles de mecanizar, ya que la herramienta de corte se \"enciende\" y rápidamente se vuelve ineficaz. El chorro de agua no tiene engomado en absoluto y puede dejar una buena superficie limpia que no requiere ningún trabajo adicional.'),(154453,3343,'content_blocks_4_header','Plásticos / Acrílicos'),(154454,3343,'content_blocks_4_description','Es posible no solo cortar estos materiales sin esfuerzo, sino también perforar orificios de inicio utilizando opciones especializadas de baja presión disponibles con ciertos sistemas.'),(154455,3343,'content_blocks_5_header','Caucho'),(154456,3343,'content_blocks_5_description','Dependiendo del valor del durómetro, el caucho se puede cortar solo con agua o con abrasivo. Las pruebas revelarán rápidamente cuál es la mejor opción para su aplicación.'),(154457,3343,'content_blocks_6_header','Juntas'),(154458,3343,'content_blocks_6_description','Al usar chorro de agua para cortar juntas, es posible anidar automáticamente juntas de varios tamaños y formas en una hoja sin esfuerzo. Ya no hay necesidad de pilas de troqueles. El software realizará un seguimiento de todas las hojas remanentes, lo que permitirá que los recortes se vuelvan a colocar en el inventario y se utilicen para piezas más pequeñas. Hay software especializado disponible para rastrear materiales a lo largo de todo el proceso.'),(154459,3343,'content_blocks_7_header','Fibra de vidrio'),(154460,3343,'content_blocks_7_description','Cuando se cortan materiales que normalmente se asocian con materiales peligrosos en suspensión en el aire, el chorro de agua es una solución ideal. Las partículas y los materiales eliminados son transportados por el agua desde la superficie hacia el tanque, lo que reduce este riesgo y peligro.'),(154461,3343,'content_blocks_8_header','Vidrio'),(154462,3343,'content_blocks_8_description','El corte y la forma intrincados del vidrio son fáciles con el chorro de agua. El chorro de agua generalmente puede perforar todos sus propios orificios de inicio, lo que lo convierte en una herramienta muy versátil. Se puede cortar vidrio de 1/32 \"a 10\" de espesor, incluso cuando está laminado en varias capas.'),(154463,3343,'content_blocks_9_header','Chorro de agua en cualquier industria'),(154464,3343,'content_blocks_9_description','La versatilidad del chorro de agua permite su uso en casi todas las industrias. Hay muchos materiales diferentes que puede cortar el chorro de agua. Algunos de ellos tienen características únicas que requieren una atención especial a la hora de cortar. Como puede ver en la tabla a continuación, cada material que corte tendrá algunas características únicas que deben tenerse en cuenta.\n\nInsertar tabla'),(154465,3569,'page_title','Précision et qualité'),(154466,3569,'content_blocks_0_header','Aperçu'),(154467,3569,'content_blocks_0_description','Pour une découpe au jet d\'eau abrasif réussie, plusieurs facteurs au niveau de la tête de découpe déterminent la précision et la qualité du jet d\'eau et affecteront la qualité de la pièce que vous pourrez découper avec un jet d\'eau abrasif. Il y a d\'autres facteurs qui entreront dans la coupe d\'une pièce précise et précise (conception de la machine, commandes, logiciel et pompe haute pression) qui seront discutés dans d\'autres chapitres. Ce chapitre se concentrera sur la tête de coupe et le jet d\'eau lorsqu\'ils interagissent avec la pièce à usiner.'),(154468,3569,'content_blocks_1_header','Facteurs affectant la précision et la qualité'),(154469,3569,'content_blocks_1_description','Figure 1 - Têtes de découpe au jet d\'eau abrasives et à eau uniquement'),(154470,3569,'content_blocks_2_header','1 - Longueur du tube mélangeur abrasif'),(154471,3569,'content_blocks_2_description','Un tube de mélange abrasif plus long (aka buse abrasive) produit un jet d\'eau plus cohérent. La longueur optimale du tube de mélange est de 3\" - 4\" (75 mm - 100 mm).'),(154472,3569,'content_blocks_3_header','2 - Alignement des composants'),(154473,3569,'content_blocks_3_description','L\'orifice, la chambre de mélange et la buse abrasive doivent être usinés avec précision et s\'emboîter parfaitement pour éviter d\'endommager les consommables par le jet d\'eau.'),(154474,3569,'content_blocks_4_header','3 - Orifice précis'),(154475,3569,'content_blocks_4_description','L\'intérieur de la buse abrasive doit être usiné pour assurer un alignement parfait avec le jet d\'eau. Voir la section « Effet du jet d\'eau sur la précision » de ce chapitre pour plus d\'informations.'),(154476,3569,'content_blocks_5_header','4 - Diamètre du ruisseau'),(154477,3569,'content_blocks_5_description','Un jet d\'eau de petit diamètre, tel que produit par un orifice de 0,010\" (0,25 mm) produit un jet efficace et de haute qualité. En contrepartie, les vitesses de coupe sont plus lentes que lors de l\'utilisation d\'un orifice de 0,014\" (0,36 mm) ou plus , car moins d\'eau et d\'abrasif sont utilisés. Voir le chapitre 2 \"Paramètres de relation\" pour plus d\'informations sur la sélection de l\'orifice.'),(154478,3569,'content_blocks_6_header','5 - Distance de travail faible et contrôlée'),(154479,3569,'content_blocks_6_description','Maintenir une distance étroite entre la buse et la pièce à usiner, entre 0,040\" et 0,060\" (1,0 - 1,5 mm), est essentiel pour produire des pièces précises tout en obtenant l\'efficacité maximale du jet d\'eau. Couper plus près du matériau limite la quantité d\'atmosphère que le jet doit traverser avant d\'atteindre la pièce à usiner. Cela limite l\'expansion du jet d\'eau, car au fur et à mesure que le jet se dilate, la puissance effective du jet est réduite. Les vitesses de coupe devront être réduites pour compenser. Si la distance entre la buse et la pièce à usiner est augmentée de ¼\", les vitesses de coupe doivent être réduites d\'environ 20 % pour obtenir des résultats similaires en ce qui concerne la tolérance et la qualité des bords. La coupe sous l\'eau avec le contrôle de la hauteur CNC permettra un contrôle ultime du jet d\'eau.\n\nVoir l\'effet de la hauteur de la buse ci-dessous pour plus d\'informations.'),(154480,3569,'content_blocks_7_header','Création du jet d\'eau abrasif'),(154481,3569,'content_blocks_7_description','Voici une description de la façon dont le jet d\'eau abrasif est créé dans la tête de coupe. Les numéros indiqués ci-dessous renvoient aux numéros de la figure 2.'),(154482,3569,'content_blocks_8_header','1 - Pression d\'eau'),(154483,3569,'content_blocks_8_description','L\'eau pressurisée à 50 000 psi ou plus pénètre dans la tête de coupe à une vitesse relativement lente, de l\'ordre de quelques pieds par seconde. (Voir \"Comment ça marche\" pour plus d\'informations sur la façon dont cette pression d\'eau est créée et transmise à la tête de coupe.)'),(154484,3569,'content_blocks_9_header','Conversion de flux'),(154485,3569,'content_blocks_9_description','L\'eau est forcée à travers un orifice qui a un orifice de petit diamètre, de 0,004\" à 0,045\" selon l\'application. Ces orifices sont réalisés dans un matériau extrêmement dur, tel que le diamant, le saphir ou le rubis. Cette étape convertit le flux d\'eau d\'un flux à haute pression en un flux à grande vitesse. À ce stade, l\'eau se déplace à plus de 2 200 milles à l\'heure (3657 kilomètres à l\'heure).'),(154486,3569,'content_blocks_10_header','3 - Effet Venturi'),(154487,3569,'content_blocks_10_description','La grande vitesse du jet crée un effet Venturi, ou vide, dans la chambre de mélange située immédiatement sous l\'orifice. L\'abrasif, généralement le grenat, est dosé à partir d\'une mini-trémie à travers un tube en plastique jusqu\'à la tête de coupe et est aspiré dans le jet d\'eau dans la chambre de mélange. La vitesse de coupe augmentera avec plus d\'abrasif jusqu\'à ce qu\'un point de saturation soit atteint où la vitesse commence à diminuer. Si la quantité d\'abrasif est trop élevée, le tube de mélange finira par se boucher.\nL\'une des avancées intéressantes de la découpe au jet d\'eau au cours des dernières années est l\'apparition des systèmes de dosage d\'abrasif à commande numérique. Ces systèmes contrôlent avec précision la quantité d\'abrasif qui peut s\'écouler vers la tête de coupe. Pendant le processus de perçage, la pression de coupe et la quantité d\'abrasif sont réduites et la tête de coupe effectue de petits mouvements circulaires sur les axes X et Y. Cette procédure de perçage permet de traiter avec une relative facilité des applications difficiles, telles que le perçage du verre et de la pierre.'),(154488,3569,'content_blocks_11_header','4 - Jet d\'eau & mélange abrasif'),(154489,3569,'content_blocks_11_description','L\'abrasif est complètement mélangé dans le jet d\'eau et est accéléré jusqu\'à approximativement la vitesse du jet d\'eau. Cette étape vole de l\'énergie au jet d\'eau, le ralentissant légèrement.'),(154490,3569,'content_blocks_12_header','5 - L\'érosion accélérée'),(154491,3569,'content_blocks_12_description','Le jet d\'eau abrasif sort du tube de mélange avec une vitesse et une puissance extrêmes. L\'abrasif érode le matériau à couper. Le processus est appelé \"découpe au jet d\'eau abrasive\" car c\'est l\'abrasif qui effectue réellement la découpe. Le rôle de l\'eau est simplement de donner de la vitesse et de la puissance à l\'abrasif. Dans la découpe au jet d\'eau pure, utilisée pour les matériaux mous comme la mousse et les aliments, la force du jet d\'eau à elle seule est suffisante pour couper le matériau et l\'abrasif n\'est pas nécessaire.'),(154492,3569,'content_blocks_13_header','Effet de la vitesse sur l\'angle de saignée'),(154493,3569,'content_blocks_13_description','L\'angle de saignée, ou biseau, fait référence à la différence dimensionnelle entre le haut et le bas de la section transversale coupée. Une coupe trop rapide entraînera une largeur de saignée plus large en haut de la section transversale coupée et une largeur de saignée plus étroite au bas de la zone. En figue. 3, de gauche à droite, les coupes ont été effectuées à 26 pouces par minute (ipm), 14 ipm et 9,7 ipm (660 millimètres par minute[mm/min] , 355 mm/min et 246 mm/min). Tous les autres paramètres ont été maintenus constants (pression 60 kpsi, distance de sécurité de 0,060\", 1,3 lb/min d\'abrasif [4134 bar, 1,5 mm et 600 grammes/min]). Au sommet de la coupe, la largeur de la saignée était similaire, autour de 0,044\" (1,12 mm). La différence entre le haut et le bas allant de gauche à droite était de 0,017\", 0,013\" et 0,011\" (0,43 mm, 0,33 mm et 0,28 mm). Cela montre la diminution de l\'angularité lorsque la vitesse diminue.\n\nFigure 3 - Aluminium 3/4\" (20 mm) avec 3 vitesses de coupe différentes'),(154494,3569,'content_blocks_13_images_0_header','Haute vitesse, saignée la plus large en haut, la plus étroite en bas'),(154495,3569,'content_blocks_13_images_1_header','Vitesse moyenne, largeur de saignée plus large en haut qu\'en bas'),(154496,3569,'content_blocks_13_images_2_header','Vitesse plus lente, largeur similaire Kerf en haut et en bas'),(154497,3569,'content_blocks_14_description','L\'image ci-dessous montre une coupe supplémentaire qui a été effectuée extrêmement lentement (1 ipm ou 25,4 mm/min) pour démontrer que lorsque la vitesse est suffisamment réduite, la largeur de la saignée en bas de la pièce sera plus grande qu\'en haut. Dans cet exemple, la largeur de la saignée en bas était de 0,014\" (0,36 mm) plus grande qu\'en haut.'),(154498,3569,'content_blocks_14_images_0_header','Vitesse très lente, largeur de saignée plus étroite en haut, plus large en bas'),(154499,3569,'content_blocks_15_header','Traînée du jet d\'eau et qualité de coupe'),(154500,3569,'content_blocks_15_description','L\'augmentation du débit d\'alimentation entraîne une augmentation de la traînée du jet d\'eau. Ce concept est illustré à la figure 5 ci-dessous. Une qualité de bord plus rugueuse est le résultat d\'une action de cisaillement plus importante par rapport à l\'action d\'érosion de l\'abrasif à des vitesses plus lentes. Les contrôleurs modernes permettent à l\'utilisateur d\'ajuster la qualité de coupe en fonction des exigences des pièces. Les trous de haute précision peuvent être coupés plus lentement pour une coupe plus lisse et plus droite. Des vitesses de coupe plus rapides avec une qualité de bord plus rugueuse peuvent être utilisées sur des zones moins critiques.'),(154501,3569,'content_blocks_15_images_0_header','Coupe de séparation'),(154502,3569,'content_blocks_15_images_1_header','Coupe à travers'),(154503,3569,'content_blocks_15_images_2_header','Coupe nette ± 0,010\"'),(154504,3569,'content_blocks_15_images_3_header','Bonne finition'),(154505,3569,'content_blocks_15_images_4_header','Excellente finition ± 0,005\"'),(154506,3569,'content_blocks_16_header','Effet de la hauteur de la buse'),(154507,3569,'content_blocks_16_description','Pour une meilleure qualité de coupe, une distance optimale entre la buse et la pièce doit être maintenue. En règle générale, entre 0,0625\" et 0,125\" (1,5 à 3,0 mm) est la hauteur optimale pour la découpe au jet d\'eau abrasif. Lorsque la distance augmente au-dessus de 0,125\", un arrondi sur le bord supérieur de la coupe se produira. Cela se produit parce que le jet d\'eau perd sa cohérence lorsqu\'il se déplace à l\'air libre. Une hauteur de buse accrue entraînera également un angle de saignée accru. Si la distance entre les buse et la pièce est augmentée de ¼\", les vitesses de coupe doivent être réduites d\'environ 20 % pour obtenir des résultats similaires en ce qui concerne la tolérance et la qualité des bords. Le contrôle automatique de la hauteur est le moyen le plus fiable et le plus précis de maintenir une distance de sécurité appropriée. La figure 7 montre que si la hauteur de la buse est augmentée trop loin, le jet n\'aura pas assez de puissance pour pénétrer complètement le matériau qu\'il couperait facilement à des hauteurs beaucoup plus basses.'),(154508,3569,'content_blocks_16_images_0_description','Figure 6 - Aluminium 3/4\" avec coupes à différentes hauteurs de buse, même vitesse'),(154509,3569,'content_blocks_16_images_1_description','Figure 7 - Augmentation de la hauteur de la buse jusqu\'au point où le jet ne pénètre pas'),(154510,3569,'content_blocks_17_header','Effet de la vitesse sur les virages intérieurs'),(154511,3569,'content_blocks_17_description','Étant donné que le jet d\'eau est un outil de coupe non rigide, les coins intérieurs des pièces peuvent présenter une certaine surcoupe sur le côté inférieur ou de sortie de la pièce. Cela peut être réduit en décélérant dans le coin et en accélérant lentement, permettant à la partie inférieure du jet de rattraper la partie supérieure autour du coin. Le contrôle du jet d\'eau doit avoir la capacité de le faire automatiquement.'),(154512,3569,'content_blocks_17_images_0_header','images manquantes'),(154513,3569,'content_blocks_18_header','Rayons serrés'),(154514,3569,'content_blocks_18_description','Étant donné que le jet d\'eau est un outil rond, avec un diamètre compris entre 0,030\" et 0,040\" (0,76 mm et 1,02 mm) pour la découpe au jet d\'eau abrasif, il est impossible de créer un coin intérieur parfaitement carré. Le logiciel de FAO lira généralement les géométries et donnera à un utilisateur la possibilité de placer automatiquement un très petit rayon sur ces coins. Cela évitera d\'endommager la pièce et réduira le temps de traitement, car les rayons sont plus rapides à couper que les coins carrés. Pour les angles très aigus, la pièce réelle qui est coupée peut différer considérablement du dessin d\'origine et doit être prise en compte pour la forme, l\'ajustement et la fonction avant le traitement.'),(154515,3569,'content_blocks_19_header','Types d\'entrée et de sortie'),(154516,3569,'content_blocks_19_description','Le perçage dans la zone de rebut du matériau et \"l\'introduction\" de la géométrie réelle à couper est une procédure d\'exploitation standard dans la plupart des applications de jet d\'eau. Cela évite de placer un gros défaut de soufflage du perçage initial sur la surface de la pièce. À la fin d\'une coupe, une sortie peut être nécessaire pour retirer toute « plume » de la zone d\'entrée.\n\nDifférents types d\'entrées et de sorties peuvent être expérimentés pour différents matériaux et épaisseurs. La figure 9 montre quelques exemples d\'entrées et de sorties.'),(154517,3569,'content_blocks_19_images_0_header','Différents types d\'entrée/sortie'),(154518,3569,'content_blocks_19_images_0_description','Le numéro 1 (entrée en ligne droite avec sortie en ligne droite très courte) est souhaitable pour tout virage serré.\n\nLe numéro 2 (entrée d\'arc avec sortie d\'arc courte) convient aux matériaux plus fins et plus mous.\n\nLe numéro 3 (entrée en ligne droite sans sortie) donne de bons résultats sur des matériaux plus épais et plus durs.\n\nLe numéro 4 est un exemple d\'entrée en ligne droite avec une sortie en arc court. Le logiciel de FAO doit avoir la flexibilité de combiner différents types d\'entrées et de sorties si l\'utilisateur souhaite expérimenter.'),(154519,3569,'content_blocks_20_header','Réduction des marques de témoins d\'entrée/de sortie'),(154520,3569,'content_blocks_20_description','À la fin d\'une coupe, une petite pointe peut rester sur la partie inférieure de la coupe dans la zone d\'entrée/sortie. En raison de l\'effet de retard discuté précédemment, lorsque le jet atteint la fin de la coupe, la partie supérieure du jet trouvera le chemin de moindre résistance et \"sautera\" efficacement un petit morceau de matériau en laissant une pointe. Avec les commandes et les logiciels plus sophistiqués disponibles aujourd\'hui, cela peut être réduit en décélérant à la fin de la coupe pour permettre à la partie inférieure du jet de rattraper le haut avant d\'atteindre la fin de la coupe. La figure 10 ci-dessous montre des exemples d\'une grande plume en raison d\'une vitesse trop élevée à la fin d\'une coupe et un exemple de marque témoin minimale avec un ralentissement approprié à la fin de la coupe.'),(154521,3569,'content_blocks_20_images_0_header','Mauvaise partie à gauche montrant une plume excessive.'),(154523,3569,'content_blocks_21_header','Effet du jet d\'eau sur la précision'),(154524,3569,'content_blocks_21_description','Les tubes de mélange sont constitués de matériaux extrêmement durs tels que le borure fritté ou plus communément le carbure de tungstène composite. Cependant, les buses sont sujettes à l\'usure et leur coût doit être pris en considération pour le chiffrage des travaux. L\'orifice d\'un tube de mélange augmentera généralement de diamètre d\'environ 0,0001\" par heure de coupe en raison de l\'érosion de l\'abrasif s\'écoulant à travers la buse. Si cette usure se produit de manière uniforme, jusqu\'à 120 heures de coupe peuvent être réalisées avec une buse. Le facteur le plus important affectant l\'usure des buses est le matériau à partir duquel elles sont fabriquées. Des commandes permettent de compenser cette usure en permettant à l\'opérateur de modifier le décalage de l\'outil.\n\nSi l\'usure de la buse n\'est pas symétrique, le jet d\'eau ne sera pas non plus rond. Cela se traduira par des tolérances plus larges lors de la coupe dans une certaine direction.\n\nLes exigences de tolérance d\'un travail dicteront le nombre réel d\'heures qu\'un utilisateur peut attendre d\'une buse. La buse peut, bien sûr, être mise de côté et utilisée plus tard pour des travaux à tolérance plus faible. Le logiciel de contrôle doit permettre de suivre les heures sur les composants individuels pour faciliter la gestion des consommables. Voir la figure 12 ci-dessous pour un exemple de suivi de l\'orifice et du tube de mélange.'),(154526,3569,'content_blocks_21_images_1_header','L\'orifice à droite est 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MATÉRIAUX UN JET D\'EAU PEUT-IL COUPER ?'),(154600,3331,'page_description','Les informations ci-dessous expliquent certaines des techniques de coupe que nous avons utilisées lors de la coupe de ces matériaux. Nous reconnaissons qu\'il existe de nombreux matériaux non répertoriés, donc si vous avez une question spécifique sur votre matériel, n\'hésitez pas à nous contacter au (330) 677-9100.'),(154601,3331,'content_blocks_0_header','Alliages'),(154602,3331,'content_blocks_0_description','Inconel, Hastalloy, Waspalloy, Titane, Aluminium, Inox etc. Aucune zone affectée par la chaleur ou aucun changement dans la structure moléculaire ne se produit dans le matériau d\'alliage. Il n\'y a pas de distorsion comme on le voit avec les méthodes de coupe à chaud typiques. Généralement, la découpe au jet d\'eau coûte moins cher que les méthodes d\'usinage ou de découpe traditionnelles. 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Dans de nombreux cas, aucune élimination secondaire des scories ou des matériaux endommagés n\'est nécessaire, et des bavures minimes ou inexistantes sont observées.'),(154605,3331,'content_blocks_2_header','Stratifiés'),(154606,3331,'content_blocks_2_description','Le jet d\'eau, dans la plupart des cas, ne voit aucune différence entre les matériaux stratifiés - par exemple, l\'acrylique, l\'aluminium, l\'acier inoxydable et les sections en nid d\'abeille, tous stratifiés en un seul. De nombreuses pièces d\'avions sont constituées de matériaux stratifiés où le jet d\'eau est la seule solution.'),(154607,3331,'content_blocks_3_header','Matériaux composites'),(154608,3331,'content_blocks_3_description','De nombreux composites sont très difficiles à usiner car l\'outil de coupe se \"gomme\" et devient rapidement inefficace. 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Comme vous pouvez le voir dans le tableau ci-dessous, chaque matériau que vous coupez aura des caractéristiques uniques qui doivent être prises en compte.\n\nInsérer un tableau'),(154621,3468,'page_title','Precisión y Calidad'),(154622,3468,'content_blocks_0_header','Descripción general'),(154623,3468,'content_blocks_0_description','Para un corte con chorro de agua abrasivo exitoso, existen varios factores en el cabezal de corte que determinan la precisión y la calidad del chorro de agua y afectarán la calidad de la pieza que puede cortar con un chorro de agua abrasivo. Hay otros factores que influirán en el corte de una pieza precisa y exacta (diseño de la máquina, controles, software y bomba de alta presión) que se discutirán en otros capítulos. Este capítulo se centrará en el cabezal de corte y el chorro de agua a medida que interactúa con la pieza de trabajo.'),(154624,3468,'content_blocks_1_header','Factores que afectan la precisión y la calidad'),(154625,3468,'content_blocks_1_description','Figura 1 - Cabezales de corte por chorro de agua para abrasivos y solo agua'),(154626,3468,'content_blocks_2_header','1 - Longitud del tubo de mezcla de abrasivo'),(154627,3468,'content_blocks_2_description','Un tubo de mezcla abrasivo más largo (también conocido como boquilla abrasiva) produce una corriente de chorro de agua más coherente. La longitud óptima del tubo de mezcla es de 3 \"- 4\" (75 mm - 100 mm).'),(154628,3468,'content_blocks_3_header','2 - Alineación de componentes'),(154629,3468,'content_blocks_3_description','El orificio, la cámara de mezcla y la boquilla abrasiva deben maquinarse con precisión y encajar perfectamente para evitar daños en los consumibles por el chorro de agua.'),(154630,3468,'content_blocks_4_header','3 - Orificio preciso'),(154631,3468,'content_blocks_4_description','El interior de la boquilla abrasiva debe mecanizarse para asegurar una alineación perfecta con el chorro de agua. Consulte la sección \"Efecto del chorro de agua sobre la precisión\" de este capítulo para obtener más información.'),(154632,3468,'content_blocks_5_header','4 - Diámetro de la corriente'),(154633,3468,'content_blocks_5_description','Un chorro de agua de diámetro pequeño, producido por un orificio de 0,010 \"(0,25 mm), produce un chorro eficiente y de alta calidad. Como compensación, las velocidades de corte son más lentas que cuando se utiliza un orificio de 0,014\" (0,36 mm) o más grande , ya que se utiliza menos agua y abrasivo. Consulte el Capítulo 2 \"Parámetros de relación\" para obtener más información sobre la selección del orificio.'),(154634,3468,'content_blocks_6_header','5 - Separación baja y controlada del trabajo'),(154635,3468,'content_blocks_6_description','Mantener una distancia cercana entre la boquilla y la pieza de trabajo, entre 0.040 \"y 0.060\" (1.0 - 1.5 mm), es fundamental para producir piezas precisas y, al mismo tiempo, obtener la máxima eficiencia del chorro de agua. Cortar más cerca del material limita la cantidad de atmósfera por la que debe viajar el chorro antes de llegar a la pieza de trabajo. Esto limita la expansión de la corriente de chorro de agua, ya que a medida que el chorro se expande, se reduce la potencia efectiva del chorro. Será necesario reducir las velocidades de corte para compensar. Si la distancia entre la boquilla y la pieza de trabajo se incrementa en ¼ \", las velocidades de corte deben reducirse en aproximadamente un 20% para lograr resultados similares con respecto a la tolerancia y la calidad del filo. Cortar bajo el agua con control de altura CNC permitirá un control máximo de la corriente de chorro de agua.\n\nConsulte el efecto de la altura de la boquilla a continuación para obtener más información.'),(154636,3468,'content_blocks_7_header','Creación del chorro de agua abrasivo'),(154637,3468,'content_blocks_7_description','A continuación se ofrece una descripción de cómo se crea el chorro de agua abrasivo en el cabezal de corte. Los números indicados a continuación se refieren a los números de la Figura 2.'),(154638,3468,'content_blocks_8_header','1 - Presión de agua'),(154639,3468,'content_blocks_8_description','El agua presurizada a 50.000 psi o más entra en el cabezal de corte a una velocidad relativamente lenta, del orden de unos pocos pies por segundo. (Consulte \"Cómo funciona\" para obtener más información sobre cómo se crea y se transmite esta presión de agua al cabezal de corte).'),(154640,3468,'content_blocks_9_header','Conversión de transmisión'),(154641,3468,'content_blocks_9_description','El agua se fuerza a través de un orificio que tiene un orificio de diámetro pequeño, desde 0,004 \"hasta 0,045\", según la aplicación. Estos orificios están hechos de material extremadamente duro, como diamante, zafiro o rubí. Este paso convierte la corriente de agua de una corriente de alta presión a una corriente de alta velocidad. En este punto, el agua se mueve a más de 2200 millas por hora (3657 kilómetros por hora).'),(154642,3468,'content_blocks_10_header','3 - Efecto Venturi'),(154643,3468,'content_blocks_10_description','La alta velocidad del chorro crea un efecto Venturi, o vacío, en la cámara de mezcla ubicada inmediatamente debajo del orificio. El abrasivo, típicamente granate, se mide desde una mini-tolva a través de un tubo de plástico hasta el cabezal de corte y se aspira en la corriente de chorro de agua en la cámara de mezcla. La velocidad de corte aumentará con más abrasivo hasta que se alcance un punto de saturación donde la velocidad comience a disminuir. Si la cantidad de abrasivo aumenta demasiado, finalmente el tubo de mezcla se obstruirá.\nUno de los emocionantes avances en el corte por chorro de agua en los últimos años es la aparición de los sistemas de medición de abrasivos controlados por CNC. Estos sistemas controlan con precisión la cantidad de abrasivo que se deja fluir hacia el cabezal de corte. Durante el proceso de perforación, la presión de corte y la cantidad de abrasivo se reducen y el cabezal de corte realiza pequeños movimientos circulares en los ejes X e Y. Este procedimiento de perforación permite procesar con relativa facilidad aplicaciones difíciles, como la perforación de vidrio y piedra.'),(154644,3468,'content_blocks_11_header','4 - Chorro de agua y mezcla abrasiva'),(154645,3468,'content_blocks_11_description','El abrasivo se mezcla completamente en la corriente de chorro de agua y se acelera hasta aproximadamente la velocidad de la corriente de chorro de agua. Este paso roba algo de energía del chorro de agua, ralentizándolo ligeramente.'),(154646,3468,'content_blocks_12_header','5 - Erosión acelerada'),(154647,3468,'content_blocks_12_description','El chorro de agua abrasivo sale del tubo de mezcla con extrema velocidad y potencia. El abrasivo erosiona el material a cortar. El proceso se conoce como \"corte por chorro de agua abrasivo\" porque es el abrasivo el que realmente está cortando. La función del agua es simplemente dar velocidad y potencia al abrasivo. En el corte por chorro de agua puro, utilizado para materiales blandos como espuma y alimentos, la fuerza del chorro de agua por sí sola es suficiente para cortar el material y no se requiere abrasivo.'),(154648,3468,'content_blocks_13_header','Efecto de la velocidad sobre el ángulo de corte'),(154649,3468,'content_blocks_13_description','El ángulo de corte, o bisel, se refiere a la diferencia dimensional entre la parte superior e inferior de la sección transversal cortada. Cortar demasiado rápido dará como resultado un ancho de corte más ancho en la parte superior de la sección transversal cortada y un ancho de corte más estrecho en la parte inferior de la zona. En la Fig. 3, de izquierda a derecha, los cortes se realizaron a 26 pulgadas por minuto (ipm), 14 ipm y 9,7 ipm (660 milímetros por minuto[mm/min] , 355 mm / min y 246 mm / min). Todos los demás parámetros se mantuvieron constantes (presión 60 kpsi, distancia de separación de 0.060 \", 1.3 lb / min de abrasivo [4134 bar, 1.5 mm y 600 gramos / min]). En la parte superior del corte, el ancho de corte fue similar, alrededor de 0.044\" (1,12 mm). La diferencia entre la parte superior e inferior de izquierda a derecha fue de 0,017 \", 0,013\" y 0,011 \"(0,43 mm, 0,33 mm y 0,28 mm). Esto muestra la disminución de la angularidad a medida que disminuye la velocidad.\n\nFigura 3 - Aluminio de 3/4 \"(20 mm) con 3 velocidades de corte diferentes'),(154650,3468,'content_blocks_13_images_0_header','Alta velocidad, ranura más ancha en la parte superior, más estrecha en la parte inferior'),(154651,3468,'content_blocks_13_images_1_header','Velocidad media, ancho de corte más amplio en la parte superior que en la inferior'),(154652,3468,'content_blocks_13_images_2_header','Velocidad más lenta, corte de ancho similar en la parte superior e inferior'),(154653,3468,'content_blocks_14_description','La siguiente imagen muestra un corte adicional que se hizo extremadamente lento (1 ipm o 25,4 mm / min) para demostrar que cuando la velocidad se reduce lo suficiente, el ancho de corte en la parte inferior de la pieza será mayor que en la parte superior. En este ejemplo, el ancho de corte en la parte inferior fue 0.014 \"(0.36 mm) más grande que en la parte superior.'),(154654,3468,'content_blocks_14_images_0_header','Velocidad muy lenta, ancho de corte más estrecho en la parte superior, más ancho en la parte inferior'),(154655,3468,'content_blocks_15_header','Arrastre de chorro de agua y calidad de corte'),(154656,3468,'content_blocks_15_description','El aumento de la velocidad de avance da como resultado un mayor retroceso de la corriente de chorro de agua. Este concepto se muestra en la Figura 5 a continuación. Una calidad de borde más rugosa es el resultado de una mayor acción de cizallamiento en comparación con la acción de erosión del abrasivo a velocidades más lentas. Los controladores modernos permiten al usuario ajustar la calidad del corte según los requisitos de la pieza. Los orificios de alta precisión se pueden cortar más lentamente para obtener un corte más liso y recto. Se pueden utilizar velocidades de corte más rápidas con una calidad de borde más rugosa en áreas menos críticas.'),(154657,3468,'content_blocks_15_images_0_header','Corte de separación'),(154658,3468,'content_blocks_15_images_1_header','A través de corte'),(154659,3468,'content_blocks_15_images_2_header','Corte limpio ± 0.010 \"'),(154660,3468,'content_blocks_15_images_3_header','Buen acabado'),(154661,3468,'content_blocks_15_images_4_header','Excelente acabado ± 0,005 \"'),(154662,3468,'content_blocks_16_header','Efecto de la altura de la boquilla'),(154663,3468,'content_blocks_16_description','Para obtener la mejor calidad de corte, se debe mantener una distancia óptima entre la boquilla y la pieza de trabajo. Normalmente, entre 0,0625 \"y 0,125\" (1,5 - 3,0 mm) es la altura óptima para el corte con chorro de agua abrasivo. A medida que la distancia aumenta por encima de 0,125 \", se producirá un redondeo en el borde superior del corte. Esto ocurre porque el chorro de agua pierde coherencia a medida que viaja a través del aire libre. El aumento de la altura de la boquilla también dará como resultado un mayor ángulo de corte. Si la distancia entre los boquilla y la pieza de trabajo se aumenta en ¼ \", las velocidades de corte deben reducirse en aproximadamente un 20% para lograr resultados similares con respecto a la tolerancia y la calidad del filo. El control automático de altura es la forma más confiable y precisa de mantener la distancia de separación adecuada. La figura 7 muestra que si la altura de la boquilla se aumenta demasiado, el chorro no tendrá suficiente potencia para penetrar completamente el material que fácilmente cortaría a alturas mucho más bajas.'),(154664,3468,'content_blocks_16_images_0_description','Figura 6 - Aluminio de 3/4 \"con cortes a varias alturas de boquilla, misma velocidad'),(154665,3468,'content_blocks_16_images_1_description','Figura 7 - Aumento de la altura de la boquilla hasta el punto de no penetración del chorro'),(154666,3468,'content_blocks_17_header','Efecto de la velocidad en las curvas interiores'),(154667,3468,'content_blocks_17_description','Dado que el chorro de agua es una herramienta de corte no rígida, las esquinas interiores de las piezas pueden presentar una cierta cantidad de sobrecorte en la parte inferior o en el lado de salida de la pieza. Esto se puede reducir desacelerando en la esquina y acelerando lentamente, permitiendo que la parte inferior del chorro alcance la parte superior a la vuelta de la esquina. El control de chorro de agua debe tener la capacidad de hacer esto automáticamente.'),(154668,3468,'content_blocks_17_images_0_header','Imágenes faltantes'),(154669,3468,'content_blocks_18_header','Radios estrechos'),(154670,3468,'content_blocks_18_description','Dado que el chorro de agua es una herramienta redonda, con un diámetro de entre 0,030 \"y 0,040\" (0,76 mm y 1,02 mm) para el corte por chorro de agua abrasivo, es imposible crear una esquina interior perfectamente cuadrada. El software CAM normalmente leerá geometrías y le dará al usuario la opción de colocar automáticamente un radio muy pequeño en estas esquinas. Esto evitará dañar la pieza y reducirá el tiempo de procesamiento, ya que los radios son más rápidos de cortar que las esquinas cuadradas. Para ángulos muy agudos, la parte real que se corta puede diferir significativamente del dibujo original y debe tenerse en cuenta la forma, el ajuste y la función antes del procesamiento.'),(154671,3468,'content_blocks_19_header','Tipos de entrada y salida'),(154672,3468,'content_blocks_19_description','La perforación en el área de desecho del material y la \"entrada\" a la geometría real para cortar es un procedimiento operativo estándar en la mayoría de las aplicaciones de chorro de agua. Esto evita colocar una gran imperfección por explosión de la perforación inicial en la superficie de la pieza. Al final de un corte, es posible que se requiera una salida para quitar cualquier \"punta\" del área de entrada.\n\nSe pueden experimentar varios tipos de entradas y salidas para diferentes materiales y espesores. La Figura 9 muestra algunos ejemplos de entradas y salidas.'),(154673,3468,'content_blocks_19_images_0_header','Diferentes tipos de entrada / salida'),(154674,3468,'content_blocks_19_images_0_description','El número 1 (entrada en línea recta con salida en línea recta muy corta) es deseable para cualquier esquina cerrada.\n\nEl número 2 (entrada de arco con salida de arco corto) es bueno para materiales más delgados y blandos.\n\nEl número 3 (entrada en línea recta sin salida) da buenos resultados en material más grueso y duro.\n\nEl número 4 es un ejemplo de entrada en línea recta con salida de arco corto. El software CAM debe tener la flexibilidad de combinar diferentes tipos de entradas y salidas en caso de que el usuario desee experimentar.'),(154675,3468,'content_blocks_20_header','Reducir las marcas de testigos de entrada / salida'),(154676,3468,'content_blocks_20_description','Al final de un corte, puede quedar una pequeña punta en la parte inferior del corte en el área de entrada / salida. Debido al efecto de retraso discutido anteriormente, cuando el chorro llega al final del corte, la parte superior del chorro encontrará el camino de menor resistencia y efectivamente \"saltará\" un poco de material dejando una punta. Con los controles y el software más sofisticados disponibles en la actualidad, esto se puede reducir desacelerando al final del corte para permitir que la parte inferior del chorro alcance la parte superior antes de llegar al final del corte. La Figura 10 a continuación muestra ejemplos de plumilla grande debido a demasiada velocidad al final de un corte y un ejemplo de una marca testigo mínima con una desaceleración adecuada al final del corte.'),(154677,3468,'content_blocks_20_images_0_header','La parte defectuosa de la izquierda muestra una plumilla excesiva.'),(154679,3468,'content_blocks_21_header','Efecto de la corriente de chorro de agua sobre la precisión'),(154680,3468,'content_blocks_21_description','Los tubos de mezcla están hechos de materiales extremadamente duros como el boruro sinterizado o, más comúnmente, el carburo de tungsteno compuesto. Sin embargo, las boquillas están sujetas a desgaste y su costo debe tenerse en cuenta para calcular el costo del trabajo. El orificio de un tubo de mezcla aumentará típicamente de diámetro en aproximadamente 0,0001 ”por hora de corte debido a la erosión del abrasivo que fluye a través de la boquilla. Si este desgaste se produce de manera uniforme, se pueden realizar hasta 120 horas de corte con una boquilla. El factor más importante que afecta el desgaste de las boquillas es el material del que están hechas. Los controles permiten compensar este desgaste al permitir que el operador cambie la compensación de la herramienta.\n\nSi el desgaste de la boquilla no es simétrico, el chorro de agua tampoco será redondo. Esto dará como resultado tolerancias más amplias al cortar en una determinada dirección.\n\nLos requisitos de tolerancia de un trabajo dictarán la cantidad real de horas que un usuario puede esperar de una boquilla. La boquilla, por supuesto, puede dejarse a un lado y usarse más tarde para trabajos de tolerancia más flexible. El software de control debe permitir la posibilidad de realizar un seguimiento de las horas de los componentes individuales para facilitar la gestión de los consumibles. Consulte la Figura 12 a continuación para ver un ejemplo de orificio y seguimiento del tubo de mezcla.'),(154682,3468,'content_blocks_21_images_1_header','El orificio de la derecha está 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et Orifice'),(154756,3601,'page_description','Cette section se concentrera sur les relations entre la vitesse et la qualité des bords, la taille de la pompe, la sélection de la buse d\'eau et de la buse abrasive, le nombre maximum de têtes de coupe et la façon dont certains de ces paramètres peuvent changer au fil du temps.'),(154757,3601,'content_blocks_0_header','Qualité de bord souhaitée'),(154758,3601,'content_blocks_0_description','La qualité des bords est définie par les nombres 1 à 5. Les chiffres inférieurs indiquent une finition de bord plus rugueuse ; les nombres plus élevés sont plus lisses. Pour les matériaux minces, la différence de vitesse de coupe pour la qualité 1 peut être jusqu\'à 3 fois plus rapide que la vitesse pour la qualité 5. Pour les matériaux plus épais, la qualité 1 pourrait être 6 fois plus rapide que la qualité 5. Par exemple, l\'aluminium Q5 de 4\" d\'épaisseur serait de 0,72 ipm (18 mm/min) et Q1 serait de 4,2 ipm (107 mm/min), 5,8 fois plus rapide.'),(154759,3601,'content_blocks_0_images_0_header','Coupe de séparation'),(154760,3601,'content_blocks_1_header','Spécification de la pompe'),(154761,3601,'content_blocks_1_description','Chaque entreprise de jet d\'eau sera en mesure de fournir un tableau similaire au suivant indiquant la puissance, la pression maximale et le débit d\'eau maximal pour les pompes proposées avec leurs systèmes.'),(154762,3601,'content_blocks_2_header','Puissance, pression et débit d\'eau'),(154763,3601,'content_blocks_2_description','Afin d\'obtenir la qualité de bord requise, la vitesse de coupe, la tolérance et les exigences de production de manière rentable, il est essentiel de comprendre la relation entre la puissance, la pression et le débit d\'eau. Ces facteurs détermineront la taille maximale de l\'orifice que vous pourrez utiliser, le nombre maximum de têtes de coupe que vous pourrez utiliser, les vitesses auxquelles vous pourrez couper et l\'épaisseur maximale que vous pourrez couper de manière rentable.'),(154764,3601,'content_blocks_3_header','Puissance'),(154765,3601,'content_blocks_3_description','Les pompes à jet d\'eau sont spécifiées en puissance (HP) ou en kilowatts (kW) pour indiquer la taille du moteur électrique qui crée la force pour pressuriser l\'eau. Les ingénieurs dimensionneront le moteur hydraulique en fonction de la pression d\'eau et du débit d\'eau qu\'ils essaient d\'atteindre.\n\nLes pompes les plus courantes sur le marché aujourd\'hui sont des pompes de style intensificateur. Un schéma simplifié du concept d\'intensificateur est présenté ci-dessous. Les pompes utilisent l\'hydraulique pour appliquer une certaine pression d\'huile sur un côté d\'un piston d\'un certain diamètre. Côté eau de la pompe, le diamètre du piston est beaucoup plus petit. La différence de surface entre le côté hydraulique et le côté eau donne un facteur de multiplication, ou d\'intensification, à la pression du côté huile. La plupart des pompes à intensificateur ont un rapport d\'intensification de 20 fois. Cette conception sera expliquée plus en détail dans le chapitre « Comment ça marche ».'),(154766,3601,'content_blocks_4_description','Une autre pompe de style parfois utilisée sur les jets d\'eau est la pompe à entraînement direct. Cette pompe utilise un moteur électrique pour faire tourner un vilebrequin qui déplace trois pistons ou plus qui créent la pression de l\'eau, très similaire à un moteur de voiture. Des révolutions plus rapides du moteur créent une pression plus élevée et plus de volume d\'eau. Le concept de base de l\'entraînement direct est illustré ci-dessous.'),(154767,3601,'content_blocks_5_description','La puissance entre une pompe à intensificateur et une pompe à entraînement direct ne peut pas être directement comparée. Chaque style de pompe présente des avantages et des inconvénients qui doivent être évalués en fonction de l\'application de chaque utilisateur.\n\nLa question se pose souvent de savoir quelle est la meilleure, une pompe à entraînement direct ou une pompe à intensificateur. Bien sûr, selon le fabricant avec lequel vous parlez, vous obtiendrez des réponses différentes. La meilleure façon de répondre à cette question est de poser les questions suivantes et de faire vos propres recherches :\n<ul>\n 	<li>Quel pourcentage des pompes utilisées aujourd\'hui sont à multiplicateur par opposition à l\'entraînement direct ?</li>\n 	<li>Quel pourcentage de nouvelles machines vendues aujourd\'hui ont des pompes à intensificateur par rapport à un entraînement direct ?</li>\n 	<li>Combien d\'entreprises ont été créées pour remplacer une pompe à entraînement direct par un kit de mise à niveau pour passer à un multiplicateur - en gros, se débarrasser de l\'entraînement direct ?</li>\n 	<li>Combien d\'entreprises ont été créées pour remplacer une pompe à intensification par une pompe à entraînement direct, c\'est-à-dire se débarrasser d\'une pompe à intensification ?</li>\n 	<li>Quels sont les coûts de maintenance associés à chaque style de pompe pendant les 1 500 premières heures, y compris le remplacement des consommables et des pièces de rechange ?</li>\n 	<li>Combien de temps d\'arrêt est nécessaire pour remplacer les consommables et les pièces de rechange sur chaque style de pompe ?</li>\n</ul>'),(154768,3601,'content_blocks_6_header','Pression'),(154769,3601,'content_blocks_6_description','La pression de la pompe, mesurée en PSI, déterminera les vitesses de coupe pour une taille d\'orifice et un nombre de têtes donnés. Toutes choses égales par ailleurs, il existe une corrélation presque directe entre la pression et la vitesse de coupe ; une pression plus élevée entraîne des vitesses de coupe plus élevées. D\'un point de vue pratique, l\'augmentation de la pression entraîne également des coûts de consommables de pompe plus élevés, qui doivent donc être mis en balance avec les vitesses de coupe plus rapides.\n\nLe graphique suivant montre les vitesses de coupe pour l\'acier inoxydable de ½” (12 mm) pour une finition de bord de qualité 2. Les deux lignes représentent deux combinaisons courantes d\'orifices et de buses abrasives. Dans chaque cas, doubler la pression de 30 000 psi (2068 bars) à 60 000 psi (4137 bars) entraîne une augmentation de la vitesse de coupe linéaire d\'environ 2,9 fois.\n\n<b>IMPORTANT :</b> Gardez à l\'esprit que la puissance de la pompe n\'est pas toujours une indication directe de la pression maximale de la pompe. Une pompe de 200 HP n\'a pas nécessairement une pression plus élevée qu\'une pompe de 100 HP ou 50 HP.'),(154770,3601,'content_blocks_7_header','Débit d\'eau'),(154771,3601,'content_blocks_7_description','Le débit d\'eau, ou débit, est fonction de la puissance et de la pression. Une pompe à intensificateur de 50 HP fonctionnant à 60 000 psi aura généralement un débit maximum de 1 gallon par minute (gpm). Une pompe de 100 HP fonctionnant à 60 000 psi produira généralement 2 gal/min. Ces informations vous aideront à déterminer le nombre maximum de têtes de coupe que vous pouvez utiliser avec une pompe. Différents fabricants de pompes produiront des volumes légèrement différents. Ils peuvent également spécifier une pression de sortie maximale et une pression de sortie de fonctionnement avec différentes sorties d\'eau associées. Il est important de vérifier que le débit d\'eau spécifié correspond à ce à quoi vous pouvez vous attendre sur une base de production régulière (c\'est-à-dire le débit basé sur la pression de sortie de fonctionnement).'),(154772,3601,'content_blocks_8_header','Sélection d\'orifices – La voie scientifique'),(154773,3601,'content_blocks_8_description','La pression de sortie continue maximale et le débit de sortie maximal des « caractéristiques de la pompe » de la figure 1 sont importants pour comprendre combien de têtes de coupe vous pourrez utiliser avec une pompe. Ces nombres peuvent être utilisés en conjonction avec le « Débit à travers un orifice » suivant sur la Figure 2 pour déterminer le nombre de têtes de coupe que vous pouvez utiliser.\n\n<b>Exemple 1</b> : Pompe 50 HP, 1 tête de coupe, 60 000 PSI, sortie d\'eau de 1,1 GPM\n<ol class=\"steps\">\n 	<li>Si vous regardiez la pompe de 50 HP, à partir du tableau « Spécifications de la pompe », vous sauriez que votre pompe produit 1,1 gpm à 60 000 psi.</li>\n 	<li>Vous regarderiez sous la colonne « 60 » (correspondant à la pompe de 60 000 psi) dans le tableau « Débit » jusqu\'à ce que vous trouviez un nombre égal ou inférieur à 1,1. Dans ce cas, vous vous retrouveriez dans la cellule avec 1,00.</li>\n 	<li>Vous suivrez ensuite cette rangée vers la gauche pour voir l\'orifice de taille maximale que vous pourriez utiliser pour la coupe à une seule tête. Dans ce cas, la cellule montre qu\'un 0,014\" serait l\'orifice maximum recommandé pour une tête à 60 000 psi.</li>\n 	<li>Si vous étiez dans un endroit restreint où vous n\'aviez qu\'un orifice de 0,015 \", vous pourrez peut-être l\'utiliser en faisant fonctionner la pompe à 55 000 psi.</li>\n</ol>\nVous seriez à la limitation de 1,1 gpm de la pompe. S\'il y avait des fuites d\'eau dans votre système entre la pompe et la tête de coupe, vous auriez probablement une situation de « surcourse » de la pompe où la pompe essaierait de cycler trop rapidement en essayant de créer la pression requise. Avec les pompes modernes, il n\'y a pas de mal si cela se produit. La pompe est simplement arrêtée pour se protéger des dommages et un message d\'erreur s\'affiche pour l\'opérateur.'),(154774,3601,'content_blocks_9_header','Exécution de deux têtes de coupe'),(154775,3601,'content_blocks_9_description','<b>Exemple 2</b> Pompe 50 HP, 2 têtes de coupe, 60 000 PSI, sortie d\'eau 1,1 GPM\n\nSi vous vouliez faire fonctionner 2 têtes de coupe, alors vous prendriez le nombre de 1,1 gpm, divisez-le par 2 pour un maximum de 0,55 gpm par tête. Recherchez la cellule inférieure à 60 kpsi dont le nombre est inférieur ou égal à 0,55. Dans ce cas, sous la colonne \"60\", vous vous retrouveriez dans la cellule 0,51, ce qui signifie qu\'un orifice de 0,010\" produirait 0,51 gpm. Le nombre maximum de têtes que vous pourriez faire fonctionner avec la pompe à 60 kpsi serait de deux (1,1 ÷ 2 = 0,55. 0,55> 0,51 = OK).'),(154776,3601,'content_blocks_0_images_1_header','Coupe à travers'),(154777,3601,'content_blocks_8_images_0_header','tableau nécessaire ici'),(154778,3601,'content_blocks_10_header','Sélection de l\'orifice – la manière simple'),(154779,3601,'content_blocks_10_description','Étant donné que les ingénieurs de conception de pompes ont déjà effectué la plupart des calculs difficiles, la plupart des utilisateurs n\'ont qu\'à se référer à un « tableau de sélection des orifices » similaire au suivant, qui est généralement fourni par le fabricant de la pompe. Ici, vous constaterez rapidement que pour la pompe de 50 CV, vous pouvez utiliser soit un orifice de 0,014\" soit deux orifices de 0,010\".'),(154780,3601,'content_blocks_11_header','Directives générales de sélection des pompes'),(154781,3601,'content_blocks_11_description','L\'étape suivante pour déterminer quelle pompe convient à votre application consiste à déterminer les types de matériaux que vous allez couper et le nombre de têtes de coupe que vous souhaitez pouvoir utiliser en même temps.\n\nSi vous découpez des pièces dans de la mousse, du bois, du carton ou d\'autres matériaux souples, vous aurez affaire à une application d\'eau pure. Pour les applications d\'eau pure, une pompe de 30 CV est généralement suffisante. Comme vous pouvez le voir dans le tableau de sélection des orifices précédent, jusqu\'à trois têtes de coupe peuvent être utilisées avec des orifices de 0,006\".\n\nSi plus de têtes de coupe étaient nécessaires, une pompe de 50 HP pourrait gérer jusqu\'à cinq têtes de coupe avec des orifices de 0,006\". Pour les applications abrasives, le 50 HP est le point de départ général. Avec cette pompe, vous pouvez faire fonctionner une tête avec un orifice de 0,014\" ou deux têtes avec des orifices de 0,010\". L\'orifice de 0,010\" fonctionnera exceptionnellement bien en ce qui concerne la vitesse et la qualité de coupe sur des matériaux plus minces (1/2\" et moins).\n\nLe graphique suivant montre les vitesses de coupe pour une tête simple par rapport à une tête double en acier inoxydable ½\". Au fur et à mesure que l\'épaisseur dépasse 2\" (50 mm), la différence absolue des vitesses de coupe entre les combinaisons de buses commence à diminuer de manière plus importante.\n\nLa coupe avec deux têtes avec des orifices de 0,010\" double efficacement la vitesse de coupe (2 x 5,5 ipm) par rapport à la coupe avec une tête avec un orifice de 0,010\". Par rapport à la coupe avec une tête avec l\'orifice de 0,014\", la coupe avec deux têtes augmentera le rendement d\'environ 20 %. Pour mettre ce concept en termes réels, ce serait comme si vous commenciez à couper un travail le lundi matin avec deux têtes de coupe, alors vous pourriez le faire parvenir à votre client le jeudi après-midi. Si vous coupiez le travail avec une tête, votre client n\'obtiendrait la pièce que vendredi après-midi.\n\nPour quelqu\'un qui cherche à couper des matériaux plus épais de manière cohérente, nous suggérons d\'allouer 50 HP par tête de coupe. Si vous avez sélectionné une pompe de 100 HP, vous pourriez faire fonctionner deux têtes avec 0,014\".\n\nSi vous coupez de très petites pièces en grands volumes, vous voudrez peut-être une très grande table de coupe où vous pourriez exécuter quatre têtes de coupe et quadrupler votre production sur un système à une seule tête. Dans ce cas, vous choisiriez probablement la pompe de 150 HP pouvant faire fonctionner quatre têtes avec des orifices de 0,013\".'),(154782,3601,'content_blocks_12_header','Sélection de buses abrasives'),(154783,3601,'content_blocks_12_description','En règle générale, le diamètre de l\'orifice de la buse abrasive doit être environ trois fois supérieur à l\'orifice de la buse d\'eau.\n\nCertaines personnes suggèrent d\'utiliser un rapport plus petit, environ 2,5 fois. L\'utilisation d\'un rapport plus petit produit des vitesses de coupe plus rapides. Le compromis est une usure et des coûts accrus des buses. La tolérance des pièces en souffrira en raison de l\'augmentation de la vitesse d\'usure de la buse.\n\nVoici un guide de référence rapide pour les orifices les plus courants pour la découpe au jet d\'eau abrasif. Les quantités d\'abrasif et le débit d\'eau typiques sont également indiqués pour une référence facile.'),(154784,3601,'content_blocks_13_header','Quantité d\'abrasif et vitesses de coupe'),(154785,3601,'content_blocks_13_description','Au fur et à mesure que l\'abrasif est ajouté au jet d\'eau, les particules abrasives sont accélérées à près de la vitesse du jet d\'eau, environ 2200 miles par heure (presque trois fois la vitesse du son). Cette vitesse donne de l\'élan aux particules abrasives afin qu\'elles puissent éroder le matériau. L\'ajout de plus d\'abrasif donne plus d\'énergie au processus et l\'érosion se produit plus rapidement. Finalement, un point de saturation se produit où l\'ajout de vitesse et de puissance plus abrasives du jet d\'eau et les vitesses de coupe commenceront à diminuer. Chaque fabricant de jets d\'eau passe par des tests approfondis avec diverses combinaisons d\'orifices et de buses pour trouver la quantité d\'abrasif optimale, le coût d\'équilibrage et la vitesse de coupe.\n\nLe graphique suivant montre ce qui arrive à la vitesse de coupe pour l\'acier inoxydable ½\" lorsque de l\'abrasif est ajouté. Les vitesses sont indiquées pour les deux combinaisons orifice/buse abrasive les plus courantes, orifice de 0,010\" avec une buse abrasive de 0,030\" (ligne orange) et orifice de 0,014\" avec une buse abrasive de 0,040\" (ligne bleue).\n\nÀ partir d\'un débit abrasif de zéro livre par minute, il n\'y aurait absolument aucune pénétration du matériau, à l\'exception peut-être d\'une très légère gravure de la surface supérieure du matériau. À ce stade, la vitesse de coupe est nulle. La vitesse de coupe augmente à mesure que de plus en plus d\'abrasif est ajouté. Pour la plus grande combinaison de buses, la vitesse augmente jusqu\'à environ 1,5 livre par minute. À ce stade, la vitesse de coupe commence à diminuer car trop d\'énergie cinétique est retirée du jet d\'eau par l\'abrasif. Une chose similaire se produit avec la combinaison orifice/buse plus petite, mais à des vitesses plus lentes et des quantités abrasives plus faibles.\n\nLe point de coût optimal peut être légèrement inférieur à ce qui semble être le sommet de la courbe de vitesse. La « loi des rendements décroissants » devient évidente. À mesure que la vitesse maximale est approchée, chaque unité supplémentaire d\'abrasif ajoutée entraîne une augmentation de vitesse de plus en plus faible. Dans le cas de la ligne orange, l\'augmentation de l\'abrasif de 0,7 livre par minute à 1,0 livre par minute entraîne une augmentation de la vitesse de seulement 0,2 pouce par minute. Cette augmentation de 3,6% de la vitesse entraîne une augmentation de 4,7% du coût par pouce.'),(154786,3601,'content_blocks_13_images_0_description','Dans le chapitre 1, « Caractéristiques de coupe », dans la section « Création du jet d\'eau abrasif », nous avons expliqué comment le jet d\'eau abrasif est créé. La coupe transversale de la tête de coupe est à nouveau représentée ici.'),(154787,3601,'content_blocks_14_header','Vitesse et efficacité des combinaisons de buses'),(154788,3601,'content_blocks_14_description','Nous pouvons voir dans le graphique suivant que les combinaisons d\'orifice/buse abrasive plus grandes couperont plus rapidement que les combinaisons plus petites. Avec la plus grande combinaison de buses, pratiquement toute la puissance de la pompe est utilisée, elle coupera donc plus rapidement. Le plus petit orifice/buse coupe plus lentement parce que moins de puissance totale de la pompe est utilisée.'),(154789,3601,'content_blocks_14_images_0_description','Les combinaisons orifice/buse plus petites sont cependant plus efficaces dans leur utilisation d\'eau et d\'abrasif. La puissance disponible du jet d\'eau est concentrée dans une zone plus petite, donc plus de puissance est dirigée vers la coupe.'),(154790,3601,'content_blocks_15_header','Usure de la buse'),(154791,3601,'content_blocks_15_description','Au fur et à mesure que la buse abrasive s\'use, le diamètre du jet d\'eau abrasif augmente. Le diamètre augmente d\'environ 0,0001\" par heure de coupe. La puissance par pouce carré est réduite. Par conséquent, la vitesse d\'avance doit être réduite afin de conserver la même finition de bord, sinon la qualité du bord se détériorera.'),(154792,3601,'content_blocks_16_header','Calculateurs de vitesse de coupe'),(154793,3601,'content_blocks_16_description','Divers calculateurs de débit d\'alimentation à jet d\'eau sont disponibles en ligne. Avec ces calculatrices, vous pouvez jouer avec les différents paramètres pour voir comment la vitesse de coupe et le coût par pouce sont affectés. Vous trouverez ci-dessous un exemple d\'une telle calculatrice.\n\nAvec toutes ces calculatrices, il est plus important de se concentrer sur le coût par pouce (ou pied ou mètre), plutôt que sur le coût par heure. L\'accent mis sur le coût par pied tient compte des rendements décroissants discutés dans la section précédente.\n\nUne autre chose à garder à l\'esprit est que ces calculatrices n\'affichent que les vitesses de coupe en ligne droite. Selon la géométrie de la pièce, les temps de perçage, la conception de la machine et plus encore, les temps de coupe réels des pièces peuvent varier considérablement en prenant simplement le nombre total de pouces linéaires de coupe dans une pièce et en divisant ce nombre par les pouces par minute indiqués dans une calculatrice. Les calculatrices sont cependant utiles pour au moins avoir une idée des vitesses et des coûts.'),(154794,3601,'content_blocks_17_header','Indice d\'usinabilité'),(154795,3601,'content_blocks_17_description','L\'indice d\'usinabilité affiché dans la plupart des calculateurs de vitesse d\'alimentation à jet d\'eau définit les vitesses de coupe relatives de différents matériaux. Les matériaux avec des nombres plus élevés coupent proportionnellement plus rapidement que les nombres inférieurs. L\'acier doux a une valeur de base de un. L\'acier inoxydable à 0,9 indiquerait qu\'il coupe environ 10 % plus lentement que l\'acier doux pour obtenir des résultats de qualité de bord et de tolérance similaires.\n\nSi vous connaissez les indices d\'usinabilité de deux matériaux, vous pouvez estimer assez facilement une bonne vitesse de coupe d\'un matériau par rapport à l\'autre. Nous savons que l\'indice d\'usinabilité de l\'acier inoxydable est de 0,9 et en dessous, nous voyons que l\'indice d\'usinabilité de l\'aluminium est de 2,9. Vous savez que l\'acier inoxydable de ½\" coupe à 5,5 ipm pour la qualité de bord que vous souhaitez. Vous voulez connaître la vitesse pour l\'aluminium ½\". Divisez l\'usinabilité de l\'aluminium par l\'usinabilité de l\'inox. 2,9 0,9 = 3,2. Multipliez la vitesse de coupe pour l\'inox par 3,2 pour la vitesse de coupe dans la même épaisseur d\'aluminium. 5,5 ipm x 3,2 = 17,6 ipm. Par conséquent, 17,6 ipm serait un bon point de départ pour l\'aluminium ½\".'),(154796,3601,'content_blocks_18_header','Sommaire'),(154797,3601,'content_blocks_18_description','Dans ce chapitre, nous avons examiné les trois spécifications critiques d\'une pompe haute pression : la puissance, la pression et le débit d\'eau. Nous avons examiné comment déterminer la taille de l\'orifice à utiliser en fonction de ces spécifications de pompe et du nombre de têtes de coupe utilisées. Nous avons couvert les augmentations de productivité et les économies de coûts liées à l\'utilisation de deux orifices plus petits par rapport à un grand orifice. De plus, la sélection du diamètre de la buse abrasive a été discutée en termes de rapport à l\'orifice utilisé. Enfin, nous avons examiné les calculateurs de vitesse d\'avance à jet d\'eau et la manière dont les indices d\'usinabilité peuvent être utilisés pour extrapoler la vitesse de coupe d\'un matériau à partir d\'un matériau différent.'),(154798,3601,'content_blocks_0_images_2_header','Coupe nette ± 0,010\"'),(154799,3601,'content_blocks_0_images_3_header','Bonne finition'),(154800,3601,'content_blocks_0_images_4_header','Excellente finition ± 0,005\"'),(154801,3601,'content_blocks_4_images_1_header','Besoin d\'une image'),(154802,3601,'content_blocks_10_images_0_header','insérer un tableau'),(154803,3601,'content_blocks_12_images_0_header','insérer un graphique'),(154804,3601,'content_blocks_14_images_1_description','Dans l\'image ci-dessus, le diamètre du plus grand jet d\'eau à droite est 33% plus large et la zone de ce diamètre est 78% plus grande. Cela rend la densité d\'énergie inférieure à celle de la combinaison orifice/buse plus petite. Le résultat est que, comme indiqué précédemment et répété dans le graphique ci-dessous, la coupe avec deux têtes de 0,010\"/0,030\" est plus rentable et productive que la coupe avec une tête de 0,014\"/0,040\" dans des matériaux plus minces (environ ½\" et moins 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y orificio'),(154852,3447,'page_description','Esta sección se centrará en las relaciones entre la velocidad y la calidad del borde, el tamaño de la bomba, la selección de la boquilla de agua y la boquilla abrasiva, el número máximo de cabezales de corte y cómo algunos de estos parámetros pueden cambiar con el tiempo.'),(154853,3447,'content_blocks_0_header','Calidad de borde deseada'),(154854,3447,'content_blocks_0_description','La calidad del borde se define con los números del 1 al 5. Los números más bajos indican un acabado de borde más rugoso; los números más altos son más suaves. Para materiales delgados, la diferencia en la velocidad de corte para Calidad 1 podría ser hasta 3 veces más rápida que la velocidad para Calidad 5. Para materiales más gruesos, la Calidad 1 podría ser 6 veces más rápida que la Calidad 5. Por ejemplo, el aluminio Q5 de 4 ”de espesor sería de 0,72 ipm (18 mm / min) y Q1 sería de 4,2 ipm (107 mm / min), 5,8 veces más rápido.'),(154855,3447,'content_blocks_0_images_0_header','Corte de separación'),(154856,3447,'content_blocks_1_header','Especificación de la bomba'),(154857,3447,'content_blocks_1_description','Cada empresa de chorro de agua podrá suministrar un cuadro similar al siguiente que muestre los caballos de fuerza, la presión máxima y la salida máxima de agua para las bombas que se ofrecen con sus sistemas.'),(154858,3447,'content_blocks_2_header','Caballos de fuerza, presión y salida de agua'),(154859,3447,'content_blocks_2_description','Para lograr la calidad de filo, la velocidad de corte, la tolerancia y los requisitos de producción requeridos de manera rentable, es fundamental comprender la relación entre los caballos de fuerza, la presión y la producción de agua. Estos factores determinarán el tamaño máximo de orificio que podrá utilizar, el número máximo de cabezales de corte que podrá ejecutar, las velocidades a las que podrá cortar y el grosor máximo que podrá cortar de forma rentable.'),(154860,3447,'content_blocks_3_header','Caballo de fuerza'),(154861,3447,'content_blocks_3_description','Las bombas de chorro de agua se especifican en caballos de fuerza (HP) o kilovatios (kW) para indicar el tamaño del motor eléctrico que crea la fuerza para presurizar el agua. Los ingenieros dimensionarán el motor hidráulico dependiendo de la presión del agua y la salida de agua que estén tratando de lograr.\n\nLas bombas más comunes que se ven en el mercado hoy en día son las bombas tipo intensificador. A continuación se muestra un diagrama simplificado del concepto de intensificador. Las bombas utilizan sistemas hidráulicos para aplicar una cierta cantidad de presión de aceite en un lado de un pistón de cierto diámetro. En el lado del agua de la bomba, el diámetro del pistón es mucho menor. La diferencia en el área de la superficie entre el lado hidráulico y el lado del agua da un factor de multiplicación, o intensificación, a la presión del lado del aceite. La mayoría de las bombas intensificadoras tienen una relación de intensificación de 20 veces. Este diseño se explicará con más detalle en el capítulo \"Cómo funciona\".'),(154862,3447,'content_blocks_4_description','Otro estilo de bomba que a veces se usa en chorros de agua es la bomba de transmisión directa. Esta bomba utiliza un motor eléctrico para hacer girar un cigüeñal que mueve tres o más pistones que crean la presión del agua, muy similar a un motor de automóvil. Las revoluciones más rápidas del motor crean una presión más alta y más volumen de agua. El concepto básico para el accionamiento directo se muestra a continuación.'),(154863,3447,'content_blocks_5_description','Los caballos de fuerza entre una bomba tipo intensificador y una bomba de transmisión directa no se pueden comparar directamente. Cada estilo de bomba tiene ventajas e inconvenientes que deben evaluarse en función de la aplicación de cada usuario.\n\nCon frecuencia surge la pregunta de cuál es mejor, un accionamiento directo o una bomba intensificadora. Por supuesto, dependiendo del fabricante con el que esté hablando, obtendrá diferentes respuestas. La mejor manera de responder a esto es hacer las siguientes preguntas y hacer su propia investigación:\n<ul>\n 	<li>¿Qué porcentaje de las bombas que se utilizan hoy en día son intensificador en lugar de accionamiento directo?</li>\n 	<li>¿Qué porcentaje de las máquinas nuevas que se venden en la actualidad tienen bombas intensificadoras en comparación con la transmisión directa?</li>\n 	<li>¿Cuántas empresas se han creado para cambiar una bomba de accionamiento directo por un kit de actualización para cambiar a un intensificador, básicamente deshacerse del accionamiento directo?</li>\n 	<li>¿Cuántas empresas se han creado para cambiar una bomba intensificadora por un accionamiento directo, en otras palabras, desechar una bomba intensificadora?</li>\n 	<li>¿Cuáles son los costos de mantenimiento asociados con cada estilo de bomba durante las primeras 1500 horas, incluido el reemplazo de consumibles y repuestos?</li>\n 	<li>¿Cuánto tiempo de inactividad se necesita para reemplazar consumibles y repuestos en cada bomba de estilo?</li>\n</ul>'),(154864,3447,'content_blocks_6_header','Presión'),(154865,3447,'content_blocks_6_description','La presión de la bomba, medida en PSI, determinará las velocidades de corte para un tamaño de orificio y número de cabezales determinados. En igualdad de condiciones, existe una correlación casi directa entre la presión y la velocidad de corte; una presión más alta da como resultado velocidades de corte más altas. Desde un punto de vista práctico, el aumento de la presión también resulta en mayores costos de consumibles de la bomba, por lo que debe compararse con las velocidades de corte más rápidas.\n\nEl siguiente gráfico muestra las velocidades de corte para acero inoxidable de ½ ”(12 mm) para un acabado de borde de Calidad 2. Las dos líneas representan dos combinaciones comunes de orificios y boquillas abrasivas. En cada caso, duplicar la presión de 30.000 psi (2068 bar) a 60.000 psi (4137 bar) da como resultado un aumento de la velocidad de corte lineal de aproximadamente 2,9 veces.\n\n<b>IMPORTANTE:</b> Tenga en cuenta que la potencia de la bomba no siempre es una indicación directa de la presión máxima de la bomba. Una bomba de 200 HP puede no tener necesariamente una presión más alta que una bomba de 100 HP o 50 HP.'),(154866,3447,'content_blocks_7_header','Salida de agua'),(154867,3447,'content_blocks_7_description','La producción de agua, o tasa de flujo, es una función de los caballos de fuerza y la presión. Una bomba intensificadora de 50 HP funcionando a 60,000 psi generalmente tendrá una salida máxima de 1 galón por minuto (gpm). Una bomba de 100 HP funcionando a 60,000 psi normalmente producirá 2 gpm. Esta información le ayudará a determinar el número máximo de cabezales de corte que puede utilizar con una bomba. Los diferentes fabricantes de bombas producirán volúmenes ligeramente diferentes. También pueden especificar una presión de salida máxima y una presión de salida operativa con diferentes salidas de agua asociadas. Es importante verificar que la salida de agua especificada sea la que se puede esperar de forma regular (es decir, el caudal se basa en la presión de salida operativa).'),(154868,3447,'content_blocks_8_header','Selección de orificios: la forma científica'),(154869,3447,'content_blocks_8_description','La presión de salida continua máxima y el flujo de salida máximo de las “Especificaciones de la bomba” en la Figura 1 son importantes para comprender cuántos cabezales de corte podrá ejecutar con una bomba. Estos números se pueden usar junto con el siguiente \"Índice de flujo a través de un orificio\" en la Figura 2 para determinar el número de cabezales de corte que puede usar.\n\n<b>Ejemplo 1</b> : Bomba de 50 HP, 1 cabezal de corte, 60.000 PSI, salida de agua de 1,1 GPM\n<ol class=\"steps\">\n 	<li>Si estuviera mirando la bomba de 50 HP, de la tabla de \"Especificaciones de la bomba\" sabría que su bomba produce 1.1 gpm a 60,000 psi.</li>\n 	<li>Miraría hacia abajo debajo de la columna \"60\" (correspondiente a la bomba de 60,000 psi) en la tabla \"Tasa de flujo\" hasta que encuentre un número igual o menor que 1.1. En este caso, terminaría en la celda con 1.00.</li>\n 	<li>Luego, seguiría esa fila hacia la izquierda para ver el orificio de tamaño máximo que podría usar para el corte de un solo cabezal. En este caso, la celda muestra que 0.014 ”sería el orificio máximo recomendado para un cabezal a 60,000 psi.</li>\n 	<li>Si se encontraba en un lugar estrecho donde solo tenía un orificio de 0.015 ”, es posible que pueda usarlo haciendo funcionar la bomba a 55,000 psi.</li>\n</ol>\nEstaría en la limitación de 1,1 gpm de la bomba. Si hubiera alguna fuga de agua en su sistema entre la bomba y el cabezal de corte, es probable que tenga una situación de \"carrera excesiva\" de la bomba en la que la bomba intentaría girar demasiado rápido para crear la presión requerida. Con las bombas modernas, no se hace daño si esto sucede. La bomba simplemente se apaga para protegerse de daños y se muestra un mensaje de error para el operador.'),(154870,3447,'content_blocks_9_header','Ejecución de dos cabezales de corte'),(154871,3447,'content_blocks_9_description','<b>Ejemplo 2</b> Bomba de 50 HP, 2 cabezales de corte, 60,000 PSI, salida de agua de 1.1 GPM\n\nSi quisiera ejecutar 2 cabezales de corte, entonces tomaría el número de 1,1 gpm y lo dividiría por 2 para un máximo de 0,55 gpm por cabezal. Busque la celda de menos de 60 kpsi que tenga un número menor o igual a 0.55. En este caso, debajo de la columna “60” terminaría en la celda de 0.51, lo que significa que un orificio de 0.010 ”produciría 0.51 gpm. El número máximo de cabezales que podría hacer funcionar con la bomba a 60 kpsi sería dos (1,1 ÷ 2 = 0,55. 0,55> 0,51 = OK).'),(154872,3447,'content_blocks_0_images_1_header','A través de corte'),(154873,3447,'content_blocks_8_images_0_header','tabla necesaria aquí'),(154874,3447,'content_blocks_10_header','Selección de orificios: la forma más sencilla'),(154875,3447,'content_blocks_10_description','Dado que los ingenieros de diseño de bombas ya han realizado la mayor parte de los cálculos matemáticos, la mayoría de los usuarios solo necesitan consultar una “Tabla de selección de orificios” similar a la siguiente, que generalmente es proporcionada por el fabricante de la bomba. Aquí verá rápidamente que para la bomba de 50 HP, puede usar un orificio de 0.014 ”o dos orificios de 0.010”.'),(154876,3447,'content_blocks_11_header','Pautas generales de selección de bombas'),(154877,3447,'content_blocks_11_description','El siguiente paso para determinar qué bomba es adecuada para su aplicación es determinar los tipos de material que cortará y cuántos cabezales de corte desea poder hacer funcionar a la vez.\n\nSi está cortando piezas de espuma, madera, cartón u otros materiales blandos, entonces estaría tratando con una aplicación de agua pura. Para aplicaciones de agua pura, una bomba de 30 HP suele ser suficiente. Como puede ver en la tabla de selección de orificios anterior, se pueden usar hasta tres cabezales de corte con orificios de 0.006 ”.\n\nSi se necesitaran más cabezales de corte, entonces una bomba de 50 HP podría manejar hasta cinco cabezales de corte con orificios de 0.006 ”. Para aplicaciones abrasivas, el 50 HP es el punto de partida general. Con esta bomba, puede hacer funcionar un cabezal con un orificio de 0.014 ”o dos cabezales con orificios de 0.010”. El orificio de 0.010 ”funcionará excepcionalmente bien con respecto a la velocidad y la calidad de corte en material más delgado (1/2” y menos).\n\nEl siguiente gráfico muestra las velocidades de corte para corte de cabezal simple frente a corte de cabezal doble en acero inoxidable de ½ ”. A medida que el grosor supera las 2 ”(50 mm), la diferencia absoluta en las velocidades de corte entre las combinaciones de boquillas comienza a disminuir de manera más drástica.\n\nEl corte con dos cabezales con orificios de 0.010 ”duplica efectivamente la velocidad de corte (2 x 5.5 ipm) en comparación con el corte con un cabezal con un orificio de 0.010”. En comparación con el corte con un cabezal con orificio de 0,014 ”, el corte con dos cabezales aumentará la producción en aproximadamente un 20 por ciento. Para poner este concepto en términos del mundo real, sería como si comenzara a cortar en un trabajo el lunes por la mañana con dos cabezales de corte, entonces podría entregárselo a su cliente el jueves por la tarde. Si corta el trabajo con una cabeza, su cliente no recibirá la pieza hasta el viernes por la tarde.\n\nPara alguien que busque cortar materiales más gruesos de manera constante, le sugerimos que asigne 50 HP por cabezal de corte. Si seleccionó una bomba de 100 HP, podría hacer funcionar dos cabezales con 0.014 ”.\n\nSi está cortando piezas muy pequeñas en grandes volúmenes, es posible que desee una mesa de corte muy grande donde pueda ejecutar cuatro cabezales de corte y cuadriplicar su producción en un sistema de un solo cabezal. En ese caso, probablemente elegiría la bomba de 150 HP que puede hacer funcionar cuatro cabezales con orificios de 0.013 ”.'),(154878,3447,'content_blocks_12_header','Selección de boquillas abrasivas'),(154879,3447,'content_blocks_12_description','Como regla general, el diámetro del orificio de la boquilla abrasiva debe ser aproximadamente tres veces el orificio de la boquilla de agua.\n\nAlgunas personas sugerirían usar una proporción menor, aproximadamente 2,5 veces. El uso de una relación menor produce velocidades de corte más rápidas. La compensación es un mayor desgaste y costos de las boquillas. La tolerancia de la pieza se verá afectada debido a la mayor velocidad de desgaste de la boquilla.\n\nA continuación se incluye una guía de referencia rápida para los orificios más comunes para el corte por chorro de agua abrasivo. También se muestran las cantidades típicas de abrasivo y el flujo de agua para una fácil referencia.'),(154880,3447,'content_blocks_13_header','Cantidad de abrasivo y velocidades de corte'),(154881,3447,'content_blocks_13_description','A medida que se agrega abrasivo a la corriente de chorro de agua, las partículas abrasivas se aceleran hasta cerca de la velocidad del chorro de agua, aproximadamente 2200 millas por hora (casi tres veces la velocidad del sonido). Esta velocidad imparte impulso a las partículas abrasivas para que puedan erosionar el material. Agregar más abrasivo le da más energía al proceso y la erosión ocurre más rápido. Con el tiempo, se produce un punto de saturación en el que la velocidad y la potencia de los mechones abrasivos de la corriente de chorro de agua y las velocidades de corte comenzarán a disminuir. Cada fabricante de chorro de agua pasa por pruebas exhaustivas con varias combinaciones de orificios y boquillas para encontrar la cantidad óptima de abrasivo, equilibrando el costo y la velocidad de corte.\n\nEl siguiente gráfico muestra lo que sucede con la velocidad de corte para acero inoxidable de ½ ”a medida que se agrega abrasivo. Las velocidades se muestran para las dos combinaciones más comunes de orificio / boquilla abrasiva, orificio de 0.010 ”con una boquilla abrasiva de 0.030” (línea naranja) y orificio de 0.014 ”con una boquilla abrasiva de 0.040” (línea azul).\n\nComenzando con un flujo abrasivo de cero libras por minuto, no habría absolutamente ninguna penetración del material, excepto tal vez por un grabado muy ligero de la superficie superior del material. En este punto, la velocidad de corte es cero. La velocidad de corte aumenta a medida que se agrega más abrasivo. Para la combinación de boquillas más grandes, la velocidad aumenta hasta alrededor de 1.5 libras por minuto. En este punto, la velocidad de corte comienza a disminuir a medida que el abrasivo elimina demasiada energía cinética del chorro de agua. Algo similar sucede con la combinación de orificio / boquilla más pequeña, pero a velocidades más lentas y cantidades más bajas de abrasivo.\n\nEl punto de costo óptimo puede estar ligeramente por debajo de lo que parece ser el vértice de la curva de velocidad. La \"Ley de rendimientos decrecientes\" se hace evidente. A medida que se acerca a la velocidad máxima, cada unidad adicional de abrasivo que se agrega da como resultado un aumento de velocidad cada vez menor. En el caso de la línea naranja, aumentar el abrasivo de 0,7 libras por minuto a 1,0 libras por minuto produce un aumento en la velocidad de sólo 0,2 pulgadas por minuto. Este aumento del 3,6% en la velocidad da como resultado un aumento del 4,7% en el costo por pulgada.'),(154882,3447,'content_blocks_13_images_0_description','En el Capítulo 1, \"Características de corte\", en la sección \"Creación de la corriente de chorro de agua abrasiva\", discutimos cómo se crea la corriente de chorro de agua abrasiva. Aquí se muestra nuevamente la sección transversal del cabezal de corte.'),(154883,3447,'content_blocks_14_header','Velocidad y eficiencia de las combinaciones de boquillas'),(154884,3447,'content_blocks_14_description','Podemos ver en el siguiente gráfico que las combinaciones más grandes de orificio / boquilla abrasiva cortan más rápido que las combinaciones más pequeñas. Con la combinación de boquillas más grandes, se utiliza prácticamente toda la potencia de la bomba, por lo que cortará más rápido. El orificio / boquilla más pequeño corta más lento porque se usa menos energía total de la bomba.'),(154885,3447,'content_blocks_14_images_0_description','Las combinaciones de orificio / boquilla más pequeñas son más eficientes en el uso de agua y abrasivo. La potencia disponible del chorro de agua se concentra en un área más pequeña, por lo que se dirige más potencia al corte.'),(154886,3447,'content_blocks_15_header','Desgaste de la boquilla'),(154887,3447,'content_blocks_15_description','A medida que se desgasta la boquilla abrasiva, aumenta el diámetro del chorro de agua abrasivo. El diámetro aumenta aproximadamente 0,0001 ”por hora de corte. Se reduce la potencia por pulgada cuadrada. Por lo tanto, la velocidad de alimentación debe reducirse para mantener el mismo acabado del borde, o la calidad del borde se deteriorará.'),(154888,3447,'content_blocks_16_header','Calculadoras de velocidad de corte'),(154889,3447,'content_blocks_16_description','Varias calculadoras de tasa de alimentación por chorro de agua están disponibles en línea. Con estas calculadoras, puede jugar con los distintos parámetros para ver cómo se ven afectados la velocidad de corte y el costo por pulgada. A continuación se muestra un ejemplo de una de esas calculadoras.\n\nCon todas estas calculadoras, es más importante centrarse en el costo por pulgada (o pie o metro) que en el costo por hora. Al enfocarse en el costo por pie, se toman en cuenta los rendimientos decrecientes discutidos en la sección anterior.\n\nOtra cosa a tener en cuenta es que estas calculadoras solo muestran velocidades de corte en línea recta. Dependiendo de la geometría de la pieza, los tiempos de perforación, el diseño de la máquina y más, los tiempos reales de corte de la pieza pueden variar significativamente de solo tomar las pulgadas lineales totales de corte en una pieza y dividir ese número por las pulgadas por minuto que se muestran en una calculadora. Las calculadoras son útiles al menos para tener una idea de las velocidades y los costos.'),(154890,3447,'content_blocks_17_header','Índice de maquinabilidad'),(154891,3447,'content_blocks_17_description','El índice de maquinabilidad que se muestra en la mayoría de las calculadoras de velocidad de alimentación por chorro de agua define las velocidades de corte relativas de diferentes materiales. Los materiales con números más altos cortan proporcionalmente más rápido que los números más bajos. El acero dulce tiene un valor de referencia de uno. El acero inoxidable a 0,9 indicaría que corta aproximadamente un 10% más lento que el acero dulce para lograr una calidad de borde y unos resultados de tolerancia similares.\n\nSi conoce los índices de maquinabilidad de dos materiales, puede estimar con bastante facilidad una buena velocidad de corte de un material a partir del otro. Sabemos que el índice de maquinabilidad del acero inoxidable es 0.9 y por debajo vemos que el índice de maquinabilidad del aluminio es 2.9. Usted sabe que el acero inoxidable de ½ ”corta a 5.5 ipm para obtener la calidad de borde que desea. Quiere saber la velocidad del aluminio de ½ ”. Divida la maquinabilidad del aluminio por la maquinabilidad del inoxidable. 2,9 ÷ 0,9 = 3,2. Multiplique la velocidad de corte para acero inoxidable por 3,2 para la velocidad de corte en el mismo espesor de aluminio. 5,5 ipm x 3,2 = 17,6 ipm. Por lo tanto, 17,6 ipm sería un buen punto de partida para el aluminio de ½ ”.'),(154892,3447,'content_blocks_18_header','Resumen'),(154893,3447,'content_blocks_18_description','En este capítulo, analizamos las tres especificaciones críticas de una bomba de alta presión: potencia, presión y salida de agua. Revisamos cómo determinar qué tamaño de orificio usar según estas especificaciones de la bomba y cuántos cabezales de corte se están usando. Cubrimos los aumentos de productividad y los ahorros de costos de usar dos orificios más pequeños en comparación con un orificio grande. Además, la selección del diámetro de la boquilla abrasiva se discutió en términos de la relación al orificio que se usa. Finalmente, analizamos las calculadoras de velocidad de alimentación por chorro de agua y cómo se pueden usar los índices de maquinabilidad para extrapolar la velocidad de corte de un material de un material diferente.'),(154894,3447,'content_blocks_0_images_2_header','Corte limpio ± 0.010 \"'),(154895,3447,'content_blocks_0_images_3_header','Buen acabado'),(154896,3447,'content_blocks_0_images_4_header','Excelente acabado ± 0,005 \"'),(154897,3447,'content_blocks_4_images_1_header','Necesita imagen'),(154898,3447,'content_blocks_10_images_0_header','insertar mesa'),(154899,3447,'content_blocks_12_images_0_header','insertar gráfico'),(154900,3447,'content_blocks_14_images_1_description','En la imagen de arriba, el diámetro del chorro de agua más grande de la derecha es un 33% más ancho y el área de este diámetro es un 78% mayor. Esto hace que la densidad de energía sea más baja que la combinación de orificio / boquilla más pequeña. El resultado es que, como se muestra anteriormente y se repite en el gráfico a continuación, cortar con dos cabezales de 0.010 ”/0.030” es más rentable y productivo que cortar con un cabezal de 0.014 ”/0.040” en materiales más delgados (aproximadamente ½ ”y más delgados 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Sed facer laoreet iracundia at, mel malorum inimicus erroribus an.'),(154951,1548,'product_copy','Nos produits modulaires peuvent être adaptés pour répondre à vos besoins et fournir une solution parfaite à vos défis.'),(154952,1661,'filter_copy','Utilice nuestro filtro clasificador inteligente para encontrar el producto adecuado para usted'),(154953,1661,'companies_copy','WARDJet es parte de AAG Tailored Cutting Solutions. Somos líderes mundiales en tecnología CNC modular con una amplia red de soporte técnico.'),(154954,1548,'filter_copy','Utilisez notre filtre trieur intelligent pour trouver le produit qui vous convient'),(154956,1548,'companies_copy','WARDJet fait partie de AAG Tailored Cutting Solutions. Nous sommes des leaders mondiaux de la technologie CNC modulaire avec un vaste réseau de support technique.'),(154958,1661,'contact_right_copy','Tu trabajo perfecto está a un clic de distancia. Eche un vistazo a nuestras oportunidades actuales aquí.'),(154959,1548,'contact_right_copy','Votre emploi idéal n’est qu’à un clic. Jetez un œil à nos opportunités actuelles ici.'),(154962,1661,'industries_copy','Hemos construido e instalado miles de máquinas de chorro de agua en una cartera industrial diversa para satisfacer las necesidades específicas de fabricación y corte de materiales.'),(154964,1661,'agg_contact_right_cta','a:3:{s:5:\"title\";s:12:\"APRENDE MÁS\";s:3:\"url\";s:1:\"#\";s:6:\"target\";s:0:\"\";}'),(154966,1661,'agg_hero_gallery_0_cta','a:3:{s:5:\"title\";s:12:\"Aprende más\";s:3:\"url\";s:1:\"#\";s:6:\"target\";s:0:\"\";}'),(154967,1548,'industries_copy','Nous avons construit et installé des milliers de machines à jet d\'eau dans un portefeuille industriel diversifié pour répondre à des besoins spécifiques de fabrication et de découpe de matériaux.'),(154968,1661,'companies_0_cta','a:3:{s:5:\"title\";s:12:\"Aprende más\";s:3:\"url\";s:32:\"https://axyzautomationgroup.com/\";s:6:\"target\";s:0:\"\";}'),(154969,1548,'agg_contact_right_cta','a:3:{s:5:\"title\";s:21:\"APPRENDRE ENCORE PLUS\";s:3:\"url\";s:1:\"#\";s:6:\"target\";s:0:\"\";}'),(154970,1661,'companies_1_cta','a:3:{s:5:\"title\";s:12:\"Aprende más\";s:3:\"url\";s:21:\"https://www.axyz.com/\";s:6:\"target\";s:0:\"\";}'),(154971,1548,'agg_hero_gallery_0_cta','a:3:{s:5:\"title\";s:21:\"Apprendre encore plus\";s:3:\"url\";s:1:\"#\";s:6:\"target\";s:0:\"\";}'),(154972,1661,'companies_2_cta','a:3:{s:5:\"title\";s:12:\"Aprende más\";s:3:\"url\";s:26:\"http://https;//cncshop.com\";s:6:\"target\";s:0:\"\";}'),(154973,1548,'companies_0_cta','a:3:{s:5:\"title\";s:21:\"Apprendre encore plus\";s:3:\"url\";s:32:\"https://axyzautomationgroup.com/\";s:6:\"target\";s:0:\"\";}'),(154975,1548,'companies_1_cta','a:3:{s:5:\"title\";s:21:\"Apprendre encore plus\";s:3:\"url\";s:21:\"https://www.axyz.com/\";s:6:\"target\";s:0:\"\";}'),(154976,1548,'companies_2_cta','a:3:{s:5:\"title\";s:21:\"Apprendre encore plus\";s:3:\"url\";s:26:\"http://https;//cncshop.com\";s:6:\"target\";s:0:\"\";}'),(154978,1548,'contact_right_cta','a:3:{s:5:\"title\";s:21:\"APPRENDRE ENCORE PLUS\";s:3:\"url\";s:1:\"#\";s:6:\"target\";s:0:\"\";}'),(154980,1661,'contact_right_cta','a:3:{s:5:\"title\";s:12:\"APRENDE MÁS\";s:3:\"url\";s:1:\"#\";s:6:\"target\";s:0:\"\";}'),(154981,1548,'hero_gallery_2_cta','a:3:{s:5:\"title\";s:21:\"Apprendre encore plus\";s:3:\"url\";s:31:\"http://www.wardjet.com/contact/\";s:6:\"target\";s:0:\"\";}'),(154983,1548,'kpis_0_number','30'),(154984,1661,'hero_gallery_2_cta','a:3:{s:5:\"title\";s:12:\"Aprende más\";s:3:\"url\";s:31:\"http://www.wardjet.com/contact/\";s:6:\"target\";s:0:\"\";}'),(154985,1548,'kpis_1_number','40'),(154986,1661,'kpis_0_number','30'),(154987,1548,'kpis_2_number','100'),(154988,1661,'kpis_1_number','40'),(154989,1548,'kpis_0_description','Des années D\'EXPÉRIENCE AU JET D\'EAU'),(154990,1661,'kpis_2_number','100'),(154991,1548,'kpis_1_description','accessoires jet d\'eau'),(154992,1661,'kpis_0_description','Años DE EXPERIENCIA WATERJET'),(154993,1548,'kpis_2_description','millions de combinaisons jet d\'eau'),(154994,1661,'kpis_1_description','accesorios de chorro de agua'),(154995,1548,'agg_contact_left_heading','Entrer en contact'),(154996,1661,'kpis_2_description','millones de combinaciones de chorro de agua'),(154997,1548,'agg_contact_right_heading','Rejoins notre équipe'),(154998,1661,'agg_contact_left_heading','Ponerse en contacto'),(154999,1548,'agg_hero_gallery_0_heading','Nous vous aidons à mieux innover.'),(155000,1661,'agg_contact_right_heading','Unete a nuestro equipo'),(155001,1548,'product_heading','Produits que nous vendons'),(155002,1661,'agg_hero_gallery_0_heading','Te ayudamos a innovar mejor.'),(155003,1548,'filter_heading','Trouvez votre produit'),(155004,1661,'product_heading','Productos que Vendemos'),(155005,1548,'companies_heading','Nos entreprises'),(155006,1661,'filter_heading','Encuentra tu producto'),(155007,1661,'companies_heading','Nuestras Compañías'),(155008,1548,'partner_heading','Partenariats'),(155009,1661,'partner_heading','Asociaciones'),(155012,1548,'contact_left_heading','Entrer en contact'),(155013,1661,'contact_left_heading','Ponerse en contacto'),(155014,1548,'contact_right_heading','Joignez-vous à notre équipe'),(155015,1548,'left_filter_heading','Industrie'),(155016,1661,'contact_right_heading','Unete a nuestro equipo'),(155017,1548,'right_filter_heading','Application'),(155018,1661,'left_filter_heading','Industria'),(155019,1548,'filter_results_heading','Résultats du trieur'),(155020,1661,'right_filter_heading','Solicitud'),(155022,1661,'filter_results_heading','Resultados del clasificador'),(155025,1548,'industries_heading','Industries que nous servons'),(155027,1548,'companies_0_content','AAG est l\'un des principaux fabricants mondiaux de routeurs CNC et de solutions de découpe au jet d\'eau, visant à aider les entreprises de toutes tailles à mieux automatiser. Avec 30 ans d\'expérience, nous avons construit et installé des milliers de machines CNC dans un large éventail d\'industries. Des métaux, des plastiques et des mousses et tout le reste, vous ne trouverez pas de meilleur système de coupe qui aidera votre entreprise à se développer et à atteindre de nouveaux niveaux passionnants.'),(155028,1661,'industries_heading','Industrias a las que servimos'),(155029,1548,'companies_1_content','AXYZ est l\'un des principaux fabricants mondiaux de CNC\r\ndéfonceuses et systèmes de couteaux. Avec plus de 366 918 configurations de machines standard et plus de 30 ans d\'expérience, AXYZ se spécialise dans l\'adaptation des machines aux besoins et budgets uniques du client.'),(155030,1661,'companies_0_content','AAG es un fabricante líder mundial de enrutadores CNC y soluciones de corte por chorro de agua, enfocado en ayudar a las empresas de todos los tamaños a automatizar mejor. Con 30 años de experiencia, hemos construido e instalado miles de máquinas CNC en una amplia gama de industrias. Desde metales, plásticos y espumas y todo lo demás, no encontrará un mejor sistema de corte que ayude a su negocio a crecer y expandirse a nuevos y emocionantes niveles.'),(155031,1548,'companies_2_content','Notre partenariat avec les principaux fabricants AAG mondiaux de routeurs CNC et de solutions de découpe au jet d\'eau a permis une collaboration d\'expérience mondiale avec votre équipe de service CNCShop locale. Nos ingénieurs formés en usine sont disponibles sur chaque site et notre boutique en ligne 24h/24 et 7j/7 fournit une source unique pour s\'adapter à tous les projets, configurations, budgets et délais.\r\n'),(155032,1661,'companies_1_content','AXYZ es un fabricante líder mundial de CNC\nmáquinas fresadoras y sistemas de cuchillas. Con más de 366,918 configuraciones de máquina estándar y más de 30 años de experiencia, AXYZ se especializa en adaptar la maquinaria a las necesidades y presupuestos únicos del cliente.'),(155033,1548,'cta_label_listing','Apprendre encore plus'),(155034,1661,'companies_2_content','Nuestra asociación con los fabricantes AAG líderes en todo el mundo de enrutadores CNC y soluciones de corte por chorro de agua ha permitido la colaboración de experiencia global con su equipo de servicio local de CNCShop. Nuestros ingenieros capacitados en fábrica están disponibles en cada ubicación y nuestra tienda en línea las 24 horas del día, los 7 días de la semana, proporciona una fuente única que se adapta a cualquier proyecto, configuración, presupuesto y cronograma.\n'),(155035,1548,'left_select_option','Veuillez sélectionner'),(155036,1661,'cta_label_listing','Aprende más'),(155037,1548,'right_select_option','Veuillez sélectionner'),(155038,1661,'left_select_option','Por favor seleccione'),(155039,1548,'cta_label_sorter','Apprendre encore plus'),(155040,1661,'right_select_option','Por favor seleccione'),(155041,1548,'wardjet_reviews_0_review','\"Le service client de WARDJet est le meilleur de l\'industrie. Ils soutiennent leur produit et le service client est de loin meilleur que toute autre entreprise. Si nous avons un problème, nous pouvons le régler assez rapidement.\"'),(155042,1661,'cta_label_sorter','Aprende más'),(155043,1548,'wardjet_reviews_1_review','« Nous faisons fonctionner ces machines 24 heures sur 24, six jours par semaine. En fait, j\'ai du mal à exprimer à quel point cette machine est bien conçue et construite. Il n\'y a presque aucune comparaison.'),(155044,1661,'wardjet_reviews_0_review','\"El servicio al cliente de WARDJet es el mejor en la industria. Respaldan su producto y el servicio al cliente es mucho mejor que el de cualquier otra compañía. Si tenemos un problema, podemos ponerlo en marcha bastante rápido\".'),(155045,1548,'wardjet_reviews_0_name','David Surkamp'),(155046,1661,'wardjet_reviews_1_review','“Operamos estas máquinas las 24 horas del día, seis días a la semana. De hecho, tengo problemas para expresar con palabras lo bien que está diseñada y construida esta máquina. Casi no hay comparación \".'),(155047,1548,'wardjet_reviews_1_name','Jason Johnson'),(155048,1661,'wardjet_reviews_0_name','David Surkamp'),(155049,1548,'wardjet_reviews_0_position','Surco inc.'),(155050,1661,'wardjet_reviews_1_name','Jason Johnson'),(155051,1548,'wardjet_reviews_1_position','Société Liberty Safe'),(155052,1661,'wardjet_reviews_0_position','Surco Inc.'),(155053,1548,'support_heading','Service de classe mondiale'),(155054,1661,'wardjet_reviews_1_position','Liberty Safe Company'),(155055,1548,'support_content','WARDJet dispose d\'une équipe d\'assistance composée de techniciens de service sur le terrain formés en usine aux États-Unis, au Canada et en Europe qui se consacrent à maintenir votre équipement en bon état de fonctionnement.'),(155056,1661,'support_heading','Servicio de clase mundial'),(155057,1548,'support_cta','a:3:{s:5:\"title\";s:21:\"Apprendre encore plus\";s:3:\"url\";s:39:\"http://www.wardjet.com/support-landing/\";s:6:\"target\";s:0:\"\";}'),(155058,1661,'support_content','WARDJet cuenta con un equipo de soporte de técnicos de servicio de campo capacitados en fábrica en los Estados Unidos, Canadá y Europa que se dedican a mantener su equipo funcionando con la máxima eficiencia.'),(155059,1548,'kpis_0_suffix',''),(155060,1661,'support_cta','a:3:{s:5:\"title\";s:12:\"Aprende más\";s:3:\"url\";s:39:\"http://www.wardjet.com/support-landing/\";s:6:\"target\";s:0:\"\";}'),(155061,1548,'kpis_1_suffix',''),(155062,1661,'kpis_0_suffix',''),(155063,1548,'kpis_2_suffix',''),(155064,1661,'kpis_1_suffix',''),(155065,1548,'rank_math_title','%page% de %title% %sep% %sitename%'),(155066,1548,'rank_math_description','WARDJet propose des solutions de jet d\'eau sur mesure. 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